Replace Complete B-Pillar - Ar63.20-P-1350LWO
Model 238.3
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | General information on body repair | AH60.00-P-0001-01KOA | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | |
| Notice | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | |
| General information on repair of vehicles with ultra-strength steels. | AH60.00-P-0024-01N | ||
| Notes on acoustic foam and structural foam in the vehicle | AH60.00-P-0039-01LWO | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area of repair point. | ||
| 2 | Cover detachable parts that remain in vehicle with spark protection blankets. | ||
| 3 | Remove rear fender. | AR63.50-P-1401LWO | |
| 4 | Set up straightening bench with straightening bench support members and straightening set. | Fig 6 | |
| 5 | Place vehicle on straightening bench and secure. | ||
| 6 | Remove B-pillar (1) and support (3). | Round wire brush Body power jigsaw Spot weld milling machine Drill bit and milling cutter for high-strength steels Wet/dry vacuum cleaner |
AR63.20-P-1350-05LWO |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Fig 4 | |||
| Preparation | |||
| 7 | Prepare B-pillar (1) and support (3). | Round wire brush Body power jigsaw Spot weld milling machine Drill bit and milling cutter for high-strength steels |
AR63.20-P-1350-07LWO |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Install | |||
| 8 | Install B-pillar (1) and support (3). | Round wire brush Manual temporary fastener 6.35 mm Wet/dry vacuum cleaner |
AR63.20-P-1350-06LWO |
| White sealing compound, 310 ml, DBL 6069.20 | *BR00.45-Z-1003-01A | ||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A | ||
| Fig 6 | |||
| Fig 3 | |||
| Fig 5 | |||
| Fig 2 | |||
| 9 | Release vehicle from straightening bench, lift and remove straightening bench. | ||
| 10 | Clean weld joints and sheet metal flanges. | Round wire brush |
|
| 11 | Install rear fender. | AR63.50-P-1401LWO | |
| 12 | Reinstall detachable parts in area of repair point. |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |