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Home >> Mercedes Benz >> 2021 >> E53 AMG 2D Convertible >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Side Wall (238 Chassis) >> Side Wall Body Repair >> Cut Off B-Pillar - Ar63.20-P-1350-05LWO

Cut Off B-Pillar - Ar63.20-P-1350-05LWO

Model 238.3 

REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1056-07A 1K-zinc dust paint A 000 986 28 00

IMPORTANT The following operation steps are shown on the left side of the vehicle. This must be similarly performed for damage to the right side of the vehicle.

  1. Mark separating point on B-pillar (1) and cut (area A).

    NOTES Do not cut too deeply.

    The component parts located underneath will otherwise be damaged and the strength affected.

    IMPORTANTDimensions  :

    a = approx. 70 mm

  2. Expose MIG solder seams on B-pillar (1) and cut (area B).
  3. Expose spot welds on B-pillar (1) and cut off (area C).
    G15466766Courtesy of MERCEDES-BENZ USA
  4. Expose spot welds on B-pillar (1) and cut off (area D).
    G15466767Courtesy of MERCEDES-BENZ USA
    G13022066Courtesy of MERCEDES-BENZ USA
  5. Expose MIG solder seams on support (3) and cut (area H1 ).
  6. Remove support (3).
  7. Expose MIG solder seams on B-pillar (1) and cut (area I).
    G13022067Courtesy of MERCEDES-BENZ USA
    G13022068Courtesy of MERCEDES-BENZ USA
  8. Heat B-pillar (1) in cross-hatched areas.

    IMPORTANT Cross-hatched areas are bonded with adhesive.

  9. Heat B-pillar (1) in cross-hatched areas.

    IMPORTANT Cross-hatched areas are bonded with adhesive.

  10. Remove B-pillar (1).
    G15466772Courtesy of MERCEDES-BENZ USA
    G15466773Courtesy of MERCEDES-BENZ USA
  11. Grind mating surfaces down to bare metal in cross-hatched areas.

    IMPORTANT Grind spot weld flanges down to bare metal on both sides.

  12. Remove grinding dust and chips from drilling.
  13. Coat insides of spot weld flanges with zinc dust paint.

    NOTES Do not coat bonding surfaces with zinc dust paint (area K).

    Otherwise adhesion problems can occur.

    IMPORTANT Observe pretreatment of bonding surfaces.