LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2021 >> E53 AMG 2D Convertible >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Side Wall (238 Chassis) >> Side Wall Body Repair >> Install And Weld In B-Pillar - Ar63.20-P-1350-06LWO

Install And Weld In B-Pillar - Ar63.20-P-1350-06LWO

Model 238.3 

Fig 1: Side Portal Frame (210 589 17 23 00)
G13669255Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1003-01A White sealing compound, 310 ml, DBL 6069.20 A 001 989 63 20
BR00.45-Z-1162-02A Parts kit for 2-component adhesive for body A 012 989 17 71

IMPORTANT The following operation steps are shown on the left side of the vehicle. This must be similarly performed for damage to the right side of the vehicle.

G15467390Courtesy of MERCEDES-BENZ USA
  1. Apply 2-component adhesive to body in crosshatched areas.

    IMPORTANT Observe pretreatment of bonding surfaces and the manufacturer's specifications for the curing and processing time of 2-component adhesive.

  2. Apply sealant to B-pillar (1) in crosshatched area.
    G15467391Courtesy of MERCEDES-BENZ USA
  3. Install fit and fix in place B-pillar (1) using SPECIAL TOOL portal straightener.

    IMPORTANT Use spacers.

  4. B-pillar (1) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (area A).
  5. B-pillar (1) SHIELDED GAS SEAM WELD (areas B and C).

    IMPORTANT Perform inert gas welding at intervals and allow welding area to cool down in between. Heat distortion can thus be reduced.

  6. Surface-grind inert gas weld (area C).

    IMPORTANT Only surface-grind at bead areas and contact surfaces of rear fender.

    G15467392Courtesy of MERCEDES-BENZ USA
  7. B-pillar (1) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (area D).
    G15467393Courtesy of MERCEDES-BENZ USA
  8. B-pillar (1) SHIELDED GAS SEAM WELD (area E).

    IMPORTANT Perform inert gas welding at intervals and allow welding area to cool down in between. Heat distortion can thus be reduced.

  9. Remove portal bracket.
    G13022075Courtesy of MERCEDES-BENZ USA
    G13022076Courtesy of MERCEDES-BENZ USA
  10. Install, fit and fix in place support (3).
  11. Support (3) SHIELDED GAS SEAM WELD (area F).

    IMPORTANT Perform inert gas welding at intervals and allow welding area to cool down in between. Heat distortion can thus be reduced.