Remove/Install TAILLAMP Reinforcement - Ar63.20-P-2011LWO
Model 238
Shown on model 238.3
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | General information on body repair | AH60.00-P-0001-01KOA | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | |
| General information on riveting | AH60.00-P-0003-01N | ||
| Remove | |||
| 1 | Remove detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blankets. | ||
| 3 | Remove rear-end center section. | Model 238.3 | AR64.20-P-1000LWO |
| Model 238.4 | AR64.20-P-1000LWA | ||
| 4 | Remove rear lamp reinforcement (1). | AR63.20-P-2011-01LWO | |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| 5 | Prepare rear lamp reinforcement (1). | AR63.20-P-2011-02LWO | |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Install | |||
| 6 | Install rear lamp reinforcement (1). | AR63.20-P-2011-03LWO | |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Countersunk-head blind rivet Z1 6.4 x 14.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1043-13A | ||
| 7 | Clean weld joints and sheet metal flanges. | ||
| 8 | Remove spark protection blankets. | ||
| 9 | Clean repair area. | ||
| 10 | Install rear-end center section. | Model 238.3 | AR64.20-P-1000LWO |
| Model 238.4 | AR64.20-P-1000LWA | ||
| 11 | Install all detachable parts in area of repair point. |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1043-13A | Countersunk-head blind rivet Z1 6.4 x 14.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN) | A 000 991 82 32 |
| BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |