Install And Weld In TAILLAMP Reinforcement - Ar63.20-P-2011-03LWO

	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
	Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Notice	General information on body repair		AH60.00-P-0001-01KOA
Notice	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
Notice	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General information on riveting		AH60.00-P-0003-01N

Model 238 

The next steps are shown on the left side of the vehicle and must be performed in a similar manner on the right side of the vehicle in the event of damage.

The following repair materials must be used:

• Zinc dust paint
• Countersunk-head blind rivets Ø 6.4x14.0

1. Install rear lamp reinforcement (1), fit and fix in place.
2. Drill rivet holes in rear lamp reinforcement (1) withØ 6.7 mm through present holes in body (area A).
3. Countersink rivet holes.
4. Remove rear lamp reinforcement (1).
5. Deburr rivet holes in rear lamp reinforcement (1) and body on both sides.
6. Remove drill chips.
7. Coat insides of riveted joints with zinc dust paint.

   Courtesy of MERCEDES-BENZ USA

   Courtesy of MERCEDES-BENZ USA

8. Install rear lamp reinforcement (1)and fix in place.
9. Rivet rear lamp reinforcement (1)with Ø 6.4x14.0 countersunk bind rivet (areas B).

   Clamping area 1.7 mm to 2.3 mm.

10. Rear lamp reinforcement (1) (areas C).
11. Rear lamp reinforcement (1) (area D).