Remove/Install Left Cylinder Head Cover - AR01.20-P-5013MNA
Engine 176 in model 463
up to model year 2019
Engine 177 in model 205
Shown on engine 176 in model 463
Fig 1: Left Cylinder Head Cover Component Location - Model 205 With Engine 177 (Shown On Model 463 With Engine 176)
| Notice | Notes on threaded connections with aluminum screws/bolts | AH00.00-P-0006-01RM | |
| General information on work on gasoline direct injection system | AH07.00-P-2000-01A | ||
| Remove/install | |||
| 1 | Remove left front cover at left cylinder head. | AR01.30-P-5711MNA | |
| 2 | Remove bolts (3) and remove bleed line (4). | *BA01.20-P-1001-01J | |
| 3 | Remove bolts (9) and remove crash plate (10). | Engine 176 in model 463 up to model year 2019 |
*BA07.02-P-1002-01E |
| 4 | Remove left high-pressure pump. | AR07.02-P-1023MNA | |
| 5 | Remove fuel injectors of left cylinder bank. | AR07.03-P-0004MNA | |
| 6 | Remove the ignition coils for the left cylinder bank. | AR15.12-P-2003MNA | |
| 7 | Remove side heat shield of left exhaust gas turbocharger. | *BA09.40-P-1007-01ZA | |
| 8 | Remove screw (5). | Engine 176 in model 463 up to model year 2019 | |
| 9 | Unclip electrical wiring harness (6) at left cylinder head cover (1) | Engine 176 in model 463 up to model year 2019 | |
| 10 | Disconnect cable tie (7) and remove fuel line (8). | Engine 176 in model 463 up to model year 2019 | |
| 11 | Disconnect electrical connectors of position sensors at left cylinder bank. | Engine 176 in model 463 up to model year 2019 | AR15.12-P-2144MNF |
| 12 | Release bolts (2) of left cylinder head cover (1) in reverse order to tightening procedure and remove. | Bolt tightening procedure for cylinder head cover |
AR01.20-P-5014-03MNA |
| *BA01.20-P-1004-01J | |||
| 13 | Carefully pry off left cylinder head cover (1) from left cylinder head and remove. Notes on application of flange sealants to seal major assemblies |
AH00.00-P-0500-01MNE | |
| Notes on sealant path for cylinder head cover | The sealing surfaces can be damaged otherwise. |
AH01.30-P-1000-08MM | |
| Sealant, Loctite 5970, 50 ml | *BR00.45-Z-1013-01A | ||
| Fig 2 | |||
| 14 | Remove position sensors of camshafts. | When replacing left cylinder head cover (1) and left cylinder head (parts only available as a unit). Engine 176 in model 463 up to model year 2019 |
AR15.12-P-2144MNF |
| Engine 177 in model 205 | AR15.12-P-2144MNA | ||
| 15 | Remove bracket of upper engine cover at left cylinder head cover (1). | When replacing left cylinder head cover (1) and left cylinder head (parts only available as a unit). | |
| 16 | Remove bracket of vacuum line at left cylinder head cover (1). | Engine 177 in model 205 When replacing left cylinder head cover (1) and left cylinder head (parts only available as a unit). |
|
| 17 | Remove slide rail at left cylinder head cover (1). | When replacing left cylinder head cover (1) and left cylinder head (parts only available as a unit). | |
| Check | |||
| 18 | Check camshaft mounts in left cylinder head cover (1) and camshafts for galling and score marks. General information on checking camshafts and bearing points of camshafts |
If camshaft mounts or camshafts are damaged ↓ Replace left cylinder head cover (1) and left cylinder head (parts only available as a unit). |
AH05.20-P-1000-09SZ |
| AR01.30-P-5770MNA | |||
| Clean | |||
| 19 | Clean sealing surfaces at left cylinder head and left cylinder head cover (1). | The sealing surfaces can be damaged otherwise. |
AR01.00-P-0050-01A |
| Loctite 7063 (400 ml) cleaning spray | *BR00.45-Z-1046-04A | ||
| Loctite 7200 | *BR00.45-Z-1038-04A | ||
| 20 | Check engine oil level and correct if necessary. | ||
| Engine 176 in model 463.234/239/255 up to model year 2019 | AP18.00-P-0101GGE | ||
| Engine 177 in model 205 | AP18.00-P-0101D | ||
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 21 | Perform engine test run and check engine in terms of leak tightness while engine is running |
CRANKCASE VENTILATION SYSTEM, CYLINDER HEAD COVER
| Number | Designation | Engine 176 | Engine 177 | |
|---|---|---|---|---|
| BA01.20-P-1001-01J | Bolt, vent line to cylinder head cover/turbocharger | Nm | 9 | 9 |
CRANKCASE VENTILATION SYSTEM, CYLINDER HEAD COVER
| Number | Designation | Engine 176 | Engine 177 | ||
|---|---|---|---|---|---|
| BA01.20-P-1004-01J | Bolt, cylinder head cover to cylinder head/camshaft housing | Stage 1 | Nm | 10 | 10 |
| Stage 2 | ∠° | 90 | 90 | ||
INJECTION PUMP, HIGH-PRESSURE FUEL PUMP
| Number | Designation | Engine 176 | |
|---|---|---|---|
| BA07.02-P-1002-01E | Bolt, shield to cylinder head/cylinder head cover | Nm | 10 |
TURBOCHARGER
| Number | Designation | Engine 176 | Engine 177 | |
|---|---|---|---|---|
| BA09.40-P-1007-01ZA | Bolt, side heat shield to cylinder head cover | Nm | 9 | 9 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1013-01A | Sealant, Loctite 5970, 50 ml | A 003 989 98 20 10 |
| BR00.45-Z-1038-04A | Loctite 7200 | A 010 989 90 71 |
| BR00.45-Z-1046-04A | Loctite 7063 (400 ml) cleaning spray | A 001 986 71 71 09 |