Remove/Install Front Cover On Left Cylinder Head - AR01.30-P-5711MNA
Engine 176 in model 463
up to model year 2019
Engine 177 in model 205
Engine 178 in model 190 (except 190.381)
Shown on engine 177
| Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil | Wear protective gloves, protective clothing and safety glasses. Do not fill engine oil into beverage containers. |
AS18.00-Z-0001-01A | |
| Notice | Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | |
| Notice | Notes on threaded connections with aluminum screws/bolts | AH00.00-P-0006-01RM | |
| Remove | |||
| 1 | Remove left oil separator. | Engine 178 in model 190 (except 190.381) | AR01.20-P-9750MNB |
| Engine 176 in model 463 up to model year 2019 Engine 177 in model 205 |
AR01.20-P-9750MNA | ||
| 2 | Release and disconnect electrical connector o left exhaust camshaft solenoid and left intake camshaft solenoid. | f Engine 176 in model 463 up to model year 2019 | |
| 3 | Remove screws (2). | ||
| 4 | Carefully release left front cover (1) at prying lugs and remove to the front. | To loosen do drive in any tooling between the left front cover (1) and left cylinder head cover or left cylinder head. The sealing surface will be damaged otherwise. |
|
| 5 | Remove left exhaust camshaft solenoid and left intake camshaft solenoid. | Only when replacing left front cover (1). | AR05.20-P-7295MNA |
| Clean | |||
| 6 | Clean sealing surfaces at left cylinder head, left cylinder head cover and left front cover (1). | The sealing surfaces can be damaged otherwise. |
AR01.00-P-0050-01A |
| Loctite 7200 | *BR00.45-Z-1038-04A | ||
| Loctite 7063 (400 ml) cleaning spray | *BR00.45-Z-1046-04A | ||
| Install | |||
| 7 | Install left exhaust camshaft solenoid and left intake camshaft solenoid. | Only when replacing left front cover (1). | AR05.20-P-7295MNA |
| 8 | Apply sealant to left front cover (1). Notes on sealant path for front cover to cylinder head xxx | AH01.30-P-1000-02MM | |
| Sealant, Loctite 5970, 50 ml | *BR00.45-Z-1013-01A | ||
| Fig 2 | |||
| 9 | Attach left front cover (1) to left cylinder head and left cylinder head cover and tighten bolts (2). | *BA01.30-P-1002-01N | |
| 10 | Attach electrical connector of left exhaust camshaft solenoid and left intake camshaft solenoid and lock. | Engine 176 in model 463 up to model year 2019 | AR05.20-P-7295MNA |
| 11 | Install left oil separator. | Engine 178 in model 190 (except 190.381) | AR01.20-P-9750MNB |
| Engine 176 in model 463 up to model year 2019 Engine 177 in model 205 |
AR01.20-P-9750MNA | ||
| Check | |||
| 12.1 | Check engine oil level with on-board computer and correct if necessary. | Engine 176 in model 463 up to model year 2019 | |
| AP18.00-P-1812GKI | |||
| 12.2 | Check engine oil level with vehicle's own oil dipstick and correct if necessary. | Engine 177 in model 205 Engine 178 in model 190 (except 190.381) |
|
| AP18.00-P-1811MP | |||
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 13 | Perform engine test run and check engine in terms of leak tightness while engine is running |
CYLINDER HEAD
| Number | Designation | Engine 176 | Engine 177 | |
|---|---|---|---|---|
| BA01.30-P-1002-01N | Bolt, chain case cover to cylinder head | Nm | 5 | 5 |
CYLINDER HEAD
| Number | Designation | Engine 178 | |
|---|---|---|---|
| BA01.30-P-1002-01N | Bolt, chain case cover to cylinder head | Nm | 5 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1013-01A | Sealant, Loctite 5970, 50 ml | A 003 989 98 20 10 |
| BR00.45-Z-1038-04A | Loctite 7200 | A 010 989 90 71 |
| BR00.45-Z-1046-04A | Loctite 7063 (400 ml) cleaning spray | A 001 986 71 71 09 |