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Home >> Mercedes Benz >> 2021 >> C63 AMG 2D Convertible >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Complete Engine -- 205 Chassis >> Testing & Repair >> Remove/Install Front Cover On Left Cylinder Head - AR01.30-P-5711MNA

Remove/Install Front Cover On Left Cylinder Head - AR01.30-P-5711MNA

Engine 176 in model 463 

up to model year 2019 

Engine 177 in model 205 

Engine 178 in model 190 (except 190.381) 

Shown on engine 177 

Fig 1: Front Cover On Left Cylinder Head Component Location - Model 205 With Engine 177
G14805220Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  to skin and eyes due to handling of engine oil. Risk of poisoning  caused by swallowing engine oil Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.
AS18.00-Z-0001-01A
Notice  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
Notice  Notes on threaded connections with aluminum screws/bolts   AH00.00-P-0006-01RM
REMOVING Remove     
1 Remove left oil separator. Engine 178 in model 190 (except 190.381) AR01.20-P-9750MNB
    Engine 176 in model 463 up to model year 2019
Engine 177 in model 205
AR01.20-P-9750MNA 
2 Release and disconnect electrical connector o left exhaust camshaft solenoid and left intake camshaft solenoid. f Engine 176 in model 463 up to model year 2019  
3 Remove screws (2).    
4 Carefully release left front cover (1) at prying lugs and remove to the front. NOTES
To loosen do drive in any tooling between the left front cover (1) and left cylinder head cover or left cylinder head.
The sealing surface will be damaged otherwise.
 
5 Remove left exhaust camshaft solenoid and left intake camshaft solenoid. Only when replacing left front cover (1). AR05.20-P-7295MNA
CLEAN Clean     
6 Clean sealing surfaces at left cylinder head, left cylinder head cover and left front cover (1). NOTES Do not use any sharp-edged tools or abrasive paper.
The sealing surfaces can be damaged otherwise.
AR01.00-P-0050-01A 
    Loctite 7200 *BR00.45-Z-1038-04A 
    Loctite 7063 (400 ml) cleaning spray *BR00.45-Z-1046-04A 
INSTALLING Install     
7 Install left exhaust camshaft solenoid and left intake camshaft solenoid. Only when replacing left front cover (1). AR05.20-P-7295MNA
8 Apply sealant to left front cover (1). Notes on sealant path for front cover to cylinder head xxx   AH01.30-P-1000-02MM 
    Sealant, Loctite 5970, 50 ml *BR00.45-Z-1013-01A 
    SPECIAL TOOL Application gun Fig 2
9 Attach left front cover (1) to left cylinder head and left cylinder head cover and tighten bolts (2). IMPORTANT Replace screw/bolts (2).
TORQUE SPECIFICATION Bolt, chain case cover to cylinder head
*BA01.30-P-1002-01N 
10 Attach electrical connector of left exhaust camshaft solenoid and left intake camshaft solenoid and lock. Engine 176 in model 463 up to model year 2019 AR05.20-P-7295MNA
11 Install left oil separator. Engine 178 in model 190 (except 190.381) AR01.20-P-9750MNB
    Engine 176 in model 463 up to model year 2019
Engine 177 in model 205
AR01.20-P-9750MNA 
INSPECT Check     
12.1 Check engine oil level with on-board computer and correct if necessary. Engine 176 in model 463 up to model year 2019  
REFER TO MAINTENANCE     AP18.00-P-1812GKI
12.2 Check engine oil level with vehicle's own oil dipstick and correct if necessary. Engine 177 in model 205
Engine 178 in model 190 (except 190.381)
 
REFER TO MAINTENANCE     AP18.00-P-1811MP
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
13 Perform engine test run and check engine in terms of leak tightness while engine is running    
CYLINDER HEAD

Number Designation Engine 176 Engine 177
BA01.30-P-1002-01N Bolt, chain case cover to cylinder head Nm 5 5
CYLINDER HEAD

Number Designation Engine 178
BA01.30-P-1002-01N Bolt, chain case cover to cylinder head Nm 5
Fig 2: Identifying Application Gun (112 589 00 25 00)
G11065557Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1013-01A Sealant, Loctite 5970, 50 ml A 003 989 98 20 10
BR00.45-Z-1038-04A Loctite 7200 A 010 989 90 71
BR00.45-Z-1046-04A Loctite 7063 (400 ml) cleaning spray A 001 986 71 71 09