Remove/Install Outer Rear Wheel Well - Ar63.10-P-0665LWR
Model 205.4
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A . | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A . | |
| Topical note | General information on body repair | AH60.00-N-0001-01A . | |
| Topical note | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX . | |
| Topical note | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A . | |
| Notes on acoustic foam and structural foam in the vehicle | AH60.00-P-0039-01LW . | ||
| General information on MB materials | AH98.00-P-9409-03A . | ||
| Remove | |||
| 1 | Remove detachable parts in area to be repaired | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blanket | ||
| 3 | Remove rear fender | AR63.50-P-1401LWR . | |
| 4 | Remove waistline reinforcement | AR63.50-P-0003LWR . | |
| 5 | Separate outer rear wheel well (1) 000 588 00 84 00 Heat gun | AR63.10-P-0660-01LWR . | |
Round wire brush Spot weld milling machine Body power jigsaw Wet/dry vacuum cleaner |
WS54.00-P-0049B . | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A . | ||
| 6 | Prepare outer rear wheel well (1) | AR63.10-P-0670-05LWR . | |
Round wire brush Body power jigsaw Zinc dust paint suitable for spot welding |
*BR00.45-Z-1001-07A . | ||
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A . | |
| Topical note | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A . | |
| 7 | Install rear outer wheel well (1) | AR63.10-P-0670-06LWR . | |
| Gap dimensions on hoods, doors and lids | AR60.00-P-0700-01LW . | ||
| 000 588 01 84 00 Welder | WS60.00-P-0021K . | ||
| 000 588 02 84 00 Welder | WS60.00-P-0022K . | ||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A . | ||
| White sealing compound, 310 ml, DBL 6069.20 | *BR00.45-Z-1003-01A . | ||
| Soft top compartment lid to trunk lid | *BE60.00-P-1035-01BB . | ||
| Soft top compartment lid to rear fender | *BE60.00-P-1034-01BB . | ||
| Trunk lid to fender at rear, top | *BE60.00-P-1012-01BB . | ||
| Front door to side wall | *BE60.00-P-1007-01BB . | ||
| Rear fender to tail lamp | *BE60.00-P-1015-01BB . | ||
| Outside of tail lamp to inside of tail lamp | *BE60.00-P-1022-01BB . | ||
| 8 | Clean welds and sheet metal flanges | Round wire brush |
|
| 9 | Install waistline reinforcement | AR63.50-P-0003LWR . | |
| 10 | Install rear fender | AR63.50-P-1401LWR . | |
| 11 | Install all detachable body components in area to be repaired |
CHECK VALUES FOR GAP DIMENSIONS (BE60.00-P-1007-01BB) (Model 205.4)
| Number | Designation | Model 205.4 | ||
|---|---|---|---|---|
| BE60.00-P-1007-01BB | Front door to side wall | Dimension "H1" | mm | 3, 5 (+ 0, 5) |
| For picture, see | AR60.00-P-0700-01LW . | |||
CHECK VALUES FOR GAP DIMENSIONS (BE60.00-P-1012-01BB) (Model 205.4)
| Number | Designation | Model 205.4 | ||
|---|---|---|---|---|
| BE60.00-P-1012-01BB | Trunk lid to fender at rear, top | Dimension "K" | mm | 3, 5 (±0, 5) |
| Dimension "K1" | mm | - | ||
| For picture, see | AR60.00-P-0700-01LW . | |||
CHECK VALUES FOR GAP DIMENSIONS (BE60.00-P-1015-01BB) (Model 205.4)
| Number | Designation | Model 205.4 | ||
|---|---|---|---|---|
| BE60.00-P-1015-01BB | Rear fender to tail lamp | Dimension "N" | mm | 1 (±1) |
| For picture, see | AR60.00-P-0700-01LW . | |||
CHECK VALUES FOR GAP DIMENSIONS (BE60.00-P-1022-01BB) (Model 205.4)
| Number | Designation | Model 205.4 | ||
|---|---|---|---|---|
| BE60.00-P-1022-01BB | Outside of tail lamp to inside of tail lamp | Dimension "T" | mm | 3, 5 (±1) |
| For picture, see | AR60.00-P-0700-01LW . | |||
CHECK VALUES FOR GAP DIMENSIONS (BE60.00-P-1034-01BB) (Model 205.4)
| Number | Designation | Model 205.4 | ||
|---|---|---|---|---|
| BE60.00-P-1034-01BB | Soft top compartment lid to rear fender | Dimension "Z3" | mm | 3 (+1/-0, 5) |
| For picture, see | AR60.00-P-0700-01LW . | |||
CHECK VALUES FOR GAP DIMENSIONS (BE60.00-P-1035-01BB) (Model 205.4)
| Number | Designation | Model 205.4 | ||
|---|---|---|---|---|
| BE60.00-P-1035-01BB | Soft top compartment lid to trunk lid | Dimension "Z4" | mm | 5 (±0, 5) |
| For picture, see | AR60.00-P-0700-01LW . | |||
OUTER REAR WHEEL WELL REPAIR MATERIALS (Model 205.4)
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |