Replace Waistline Reinforcement For Rear Fender - Ar63.50-P-0003LWR
Model 205.4
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A . | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A . | |
| Topical note | General information on body repair | AH60.00-N-0001-01A . | |
| Topical note | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A . | |
| General information on MB materials | AH98.00-P-9409-03A . | ||
| Remove | |||
| 1 | Remove detachable parts in area to be repaired | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blanket | ||
| 3 | Remove rear fender | AR63.50-P-1401LWR . | |
| 4 | Remove waistline reinforcement (1) | AR63.50-P-0003-01LWR . | |
Round wire brush Spot weld milling machine Wet/dry vacuum cleaner Zinc dust paint suitable for spot welding |
*BR00.45-Z-1001-07A . | ||
| 5 | Prepare waistline reinforcement (1) | AR63.50-P-0003-02LWR . | |
Round wire brush Zinc dust paint suitable for spot welding |
*BR00.45-Z-1001-07A . | ||
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A . | |
| Topical note | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A . | |
| 6 | Install waistline reinforcement (1) | AR63.50-P-0003-03LWR . | |
| 000 588 01 84 00 Welder | WS60.00-P-0021K . | ||
| 7 | Clean welds and sheet metal flanges | Round wire brush |
|
| 8 | Install rear fender | AR63.50-P-1401LWR . | |
| 9 | Install all detachable body components in area to be repaired |
WAISTLINE REINFORCEMENT FOR REAR FENDER REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |