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Home >> Mercedes Benz >> 2021 >> A35 AMG >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Roof (177 Chassis) >> Roof Body Repair >> Separate Center Roof Paneling - Ar65.10-P-1000-02MFA

Separate Center Roof Paneling - Ar65.10-P-1000-02MFA

Model 118.6 

except code 413 (Automatic panoramic sliding sunroof) 

Model 177.0 

except code 413 (Automatic panoramic sliding sunroof) 

Model 247.0/6/7 

except code 413 (Automatic panoramic sliding sunroof) 

Fig 1: Spacer Blocks (216 589 02 23 00)
G14544090Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1056-07A 1K-zinc dust paint A 000 986 28 00

IMPORTANT Additional information can be found in the superordinate service document.

The safety information in the superordinate service document must be observed.

Repair shown on 177.0

  1. SPECIAL TOOL Insert set of spacer blocks at undamaged side between center roof paneling (1) and side roof paneling and adjust to dimension.

    IMPORTANT During installation, center roof paneling (1) can be fitted with adjusted SPECIAL TOOL set of spacer blocks.

  2. Mark positions of SPECIAL TOOL set of spacer blocks at vehicle and note down dimensions.
  3. Determine dimensions from outer edge of center roof paneling (1) to outer edge of front and rear roof rack.
  4. Mark positions of measuring points on vehicle and note dimensions.
  5. Expose spot welds on center roof paneling (1) and cut out (areas A).
    G14689568Courtesy of MERCEDES-BENZ USA
  6. Expose spot welds on center roof paneling (1) and cut out (area B).
    G14689569Courtesy of MERCEDES-BENZ USA
  7. Separate bondings of center roof paneling (1) in cross-hatched area using cutting wire (area C).
  8. Heat center roof paneling (1) in cross-hatched area (area D).
  9. Remove center roof paneling (1).
    G14689570Courtesy of MERCEDES-BENZ USA
  10. Remove remaining adhesive in area of roof frame. (areas E and G).

    IMPORTANT Observe pretreatment of bonding surfaces.

  11. Touch up bare spots in area of roof frame with primer stick (areas E and G).
  12. Grind mating surfaces down to bare metal in cross-hatched areas (areas F).

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  13. Remove grinding dust and drill chips.
  14. Apply zinc dust paint to insides of spot weld flanges onto connecting flanges that are no longer accessible after installing side roof paneling.
    G14689571Courtesy of MERCEDES-BENZ USA
  15. Sand down mating surfaces to bare metal in cross-hatched areas.
  16. Remove grinding dust and drill chips.
  17. Apply zinc dust paint in cross-hatched area onto connecting flanges that are no longer accessible after installing side roof paneling.
G14689572Courtesy of MERCEDES-BENZ USA