Disassemble/assemble rear door - AR72.12-P-2101LFS

MODEL 222 with CODE Z07 (Top protection) 

Fig 1: Rear Door Disassemble/Assemble Components (1 Of 4)

Courtesy of MERCEDES-BENZ USA

Fig 2: Rear Door Disassemble/Assemble Components (2 Of 4)

Courtesy of MERCEDES-BENZ USA

Fig 3: Rear Door Disassemble/Assemble Components (3 Of 4)

Courtesy of MERCEDES-BENZ USA

Fig 4: Rear Door Disassemble/Assemble Components (4 Of 4)

Courtesy of MERCEDES-BENZ USA

	Risk of injury  caused by fingers being jammed No parts of the body or limbs should be within or pinched when removing, installing or aligning the operating area when the components are hoods, doors, trunk lid/rear-end door or sliding moving roof.		AS00.00-Z-0011-01A
	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
	Disassemble
1	Remove side window seal from rear door (5)	Model 222 with code Z07 (Top protection) with code Z13 (Left rear power window with special protection) Model 222 with code Z07 (Top protection) with code Z14 (Right rear power window with special protection)	AR72.12-P-0001LFS
2	Remove rear door holder		AR72.12-P-2100LFS
3	Remove sealing frame from rear door		AR72.12-P-1015LF
4	Remove (upper) seal from rear door window frame		AR72.12-P-1550LFS
5	Remove door handle with lock cylinder (7)
6	Remove front protective strip (10)
7	Remove door lock from rear door (4)		AR72.12-P-2510LFS
8	Remove front guide rail (3) (towards B-pillar) for side window	Model 222 with code Z07 (Top protection) with code Z13 (Left rear power window with special protection) Model 222 with code Z07 (Top protection) with code Z14 (Right rear power window with special protection)
9	Remove bracket for roller sun blind (9)	Model 222 with code 297 (Roller sun blinds in rear doors) with code Z07 (Top protection)
10	Remove guide rails (8) for roller sun blind	Model 222 with code 297 (Roller sun blinds in rear doors) with code Z07 (Top protection)
11	Unclip and remove lower sealing rail (12)
12	Unclip and remove sealing rail (11) (towards C-pillar)
13	Remove middle rubber door seal (19) and inner rubber door seal (18)	Model 222 with code Z07 (Top protection) with code Z13 (Left rear power window with special protection) Model 222 with code Z07 (Top protection) with code Z14 (Right rear power window with special protection) When replacing rear door (1).
14	Remove inner rear armor plate (16)
15	Cut through cable tie for electric wiring harness (2) of rear door (1)
16	Remove electrical wiring harness (2) of rear door (1)
17	Remove armor plates (13, 14, 17)
18	Remove ball studs (15) for door holder
19	Remove rear door (1)	When replacing rear door (1).	AR72.12-P-0600LFS
	Assemble
20	Install rear door (1)	When replacing rear door (1).
			AR72.12-P-0600LFS
21	Adjust rear door (1)	When replacing rear door (1).	AR72.12-P-0650LFS
22	Install ball studs (15) for door holder	Bolt, ball stud to rear door	*BA72.12-P-1015-01S
23	Install electrical wiring harness (2) of rear door (1)
24	Fasten electric wiring harness (2) of rear door (1) using cable ties	Always replace cable ties.
25	Install armor plates (13, 14, 17)	Bolt, armor plate to rear door	*BA72.12-P-1009-01S
26	Install inner rear armor plate (16)	Bolt, armor plate to rear door	*BA72.12-P-1009-01S
27	Affix edge guard to inner rear armor plate (16)	Always affix an edge guard to the inner rear armor plate (16). Otherwise the side window may be damaged during installation.
28	Install cage nut (20) for fastening window stay	When replacing rear door (1).
29	Install guide rails (8) for roller sun blind	Model 222 with code 297 (Roller sun blinds in rear doors) with code Z07 (Top protection)
30	Install bracket for roller sun blind (9)	Model 222 with code 297 (Roller sun blinds in rear doors) with code Z07 (Top protection)
31	Install front guide rail (3) (towards B-pillar) for side window	Model 222 with code Z07 (Top protection) with code Z13 (Left rear power window with special protection) Model 222 with code Z07 (Top protection) with code Z14 (Right rear power window with special protection) Bolt, guide rail for side window to rear door	*BA72.12-P-1014-01S
32	Install door lock on rear door		AR72.12-P-2510LFS
33	Fit front protective strip (10)
34	Install door handle with lock cylinder
35	Install rear door holder		AR72.12-P-2100LFS
36	Clip in sealing rail (11) (towards C-pillar)
37	Clip in lower sealing rail (12)
38	Clean rear door window frame and apply primer	Model 222 with code Z07 (Top protection) with code Z13 (Left rear power window with special protection) Model 222 with code Z07 (Top protection) with code Z14 (Right rear power window with special protection) The rear door window frame must be free of dust and grease. SIKA primer 209, 250 ml	*BR00.45-Z-1104-02A
		Cleaner	*BR00.45-Z-1025-04A
39	Wet seal for rear door side window (5) with soapy water and insert in rear door window frame	Model 222 with code Z07 (Top protection) with code Z13 (Left rear power window with special protection) Model 222 with code Z07 (Top protection) with code Z14 (Right rear power window with special protection) Always replace seal on rear door side window (5).
40	Wet (upper) seal on rear door window frame with soapy water and insert in rear door	Always replace (upper) seal on rear door window frame.
41	Using adhesive, stick middle rubber door seal (19) and inner rubber door seal (18) in rear door (1)	Model 222 with code Z07 (Top protection) with code Z13 (Left rear power window with special protection) Model 222 with code Z07 (Top protection) with code Z14 (Right rear power window with special protection) When replacing rear door (1).
		Always replace middle rubber door seal (19) and inner rubber door seal (18). The maximum adhesive force is reached after approx. 72 hours at 20 °C. Prevent any mechanical stress. Avoid any contact with moisture (e.g. rain, fog, carwash) within the first 24 hours.
42	Complete installation of (upper) seal in rear door window frame	The maximum adhesive force is reached after approx. 72 hours at 20 °C. Prevent any mechanical stress. Avoid any contact with moisture (e.g. rain, fog, carwash) within the first 24 hours.	AR72.12-P-1550LFS
43	Install sealing frame on rear door	Always replace rear door sealing frame. The maximum adhesive force is reached after approx. 72 hours at 20 °C. Prevent any mechanical stress. Avoid any contact with moisture (e.g. rain, fog, carwash) within the first 24 hours.	AR72.12-P-1015LF
44	Complete installation of seal for rear door side window (5	Model 222 with code Z07 (Top protection) with code Z13 (Left rear power window with special protection) Model 222 with code Z07 (Top protection) with code Z14 (Right rear power window with special protection) The maximum adhesive force is reached after approx. 72 hours at 20 °C. Prevent any mechanical stress. Avoid any contact with moisture (e.g. rain, fog, carwash) within the first 24 hours.	AR72.12-P-0001LFS

REAR DOOR

Number	Designation			Model 222 with CODE Z07
BA72.12-P-1009-01S	Bolt, armor plate to rear door	M6	Nm	8
		M8	Nm	28

REAR DOOR

Number	Designation		Model 222 with CODE Z07
BA72.12-P-1014-01S	Bolt, guide rail for side window to rear door	Nm	8

REAR DOOR

Number	Designation		Model 222 with CODE Z07
BA72.12-P-1015-01S	Bolt, ball stud to rear door	Nm	120

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1025-04A	Cleaner	A 005 989 19 71
BR00.45-Z-1104-02A	SIKA primer 209, 250 ml	A 009 989 75 71 09