Remove/Install Rear Longitudinal Member Mounting Bracket - Ar64.20-P-0120LWG
Model 253
Model 293
MODIFICATION NOTES
| 18.12.2015 | 6.4 blind rivet M6 added. | Operation step 7 | |
| 18.12.2015 | Adhesive set for body, 2-component adhesive replaced by 2-component adhesive parts kit. | Operation step 7 |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A . | |
| Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. | AS00.00-Z-0035-01A . | |
| Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust | Wear dust filter mask, safety glasses, and protective gloves. Use a suitable, grounded dust extraction system. |
AS60.00-Z-0007-01N . | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment | AH00.00-Z-0300-01A . | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A . | |
| Notice | Notes on battery | AH54.10-P-0001-01A . | |
| Notice | General information on body repair | AH60.00-P-0001-01KOA . | |
| Notice | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX . | |
| Notice | General information on crack diagnosis of aluminum parts | AH60.00-P-0014-01N . | |
| Note on working on aluminum components and vehicles | AH60.00-P-0034-01LW . | ||
| General information on MB materials | AH98.00-P-9409-03A . | ||
| Remove | |||
| 1 | Remove detachable parts in area to be repaired | ||
| 2 | Cover all detachable parts remaining on vehicle with spark protection blankets | ||
| 3 | Set up straightening bench with straightening bench crossmembers and straightening tool set | ||
| 000 588 01 23 00 Body straightening system | WS60.00-P-0023K . | ||
| 4 | Place vehicle on straightening bench and fasten | ||
| 5 | Remove mounting bracket (1) | AR64.20-P-0120-01LWG . | |
| 000 588 00 84 00 Heat gun | Round wire brush Body power jigsaw Wet/dry vacuum cleaner Aluminum workplace Aluminum tools |
WS54.00-P-0049B . | |
| 6 | Prepare mounting console (1) | Round wire brush Aluminum workplace Aluminum tools |
AR64.20-P-0120-02LWG . |
| Install | |||
| General information on riveting | AH60.00-P-0003-01N . | ||
| 7 | Install mounting support (1) | AR64.20-P-0120-03LWG . | |
| 000 588 01 23 00 Body straightening system | Round wire brush Hole finder Manual temporary fastener, 6.35 mm Blind rivet gun (minimum pull-off force 19 kN) Wet/dry vacuum cleaner Aluminum workplace Aluminum tools |
WS60.00-P-0023K . | |
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A . | ||
| Blind rivet Y3 6.5X14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1016-13A . | ||
| Blind rivet Y2 6.5X12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1012-13A . | ||
| Blind rivet Y4 6.4 M6 (clamping range 5.82 mm to 7.82 mm, draw-off strength min. 16 kN) | *BR00.45-Z-1032-13A . | ||
| Blind rivet Y5 6.4 (clamping range 7.82 mm to 9.83 mm, draw-off strength min. 16 kN) | *BR00.45-Z-1034-13A . | ||
| Repair solution for broken or missing weld studs | *BR00.45-Z-1037-13A . | ||
| 8 | Release vehicle from straightening bench, lift vehicle and remove straightening bench | ||
| 9 | Clean sheet metal flange | Round wire brush Aluminum workplace Aluminum tools |
|
| 10 | Prime repair area using primer filler | ||
| Notice | Notes on paintwork repairs | AH98.00-P-9408-02A . | |
| General information on operation items and work procedures for painting | AH98.00-P-0003-01A . | ||
| 11 | Seal seam following repairs | AR97.10-P-4000LW . | |
| 12 | Paint repair areas and adjacent surfaces | ||
| Notice | Notes on paintwork repairs | AH98.00-P-9408-02A . | |
| General information on operation items and work procedures for painting | AH98.00-P-0003-01A . | ||
| 13 | Add cavity preserving agent | AR97.20-P-1500LW | |
| 14 | Install detachable parts in area to be repaired |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1012-13A | Blind rivet Y2 6.5X12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |
| BR00.45-Z-1016-13A | Blind rivet Y3 6.5X14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | A 004 990 17 97 |
| BR00.45-Z-1032-13A | Blind rivet Y4 6.4 M6 (clamping range 5.82 mm to 7.82 mm, draw-off strength min. 16 kN) | A 003 990 81 97 |
| BR00.45-Z-1034-13A | Blind rivet Y5 6.4 (clamping range 7.82 mm to 9.83 mm, draw-off strength min. 16 kN) | A 003 990 80 97 |
| BR00.45-Z-1037-13A | Repair solution for broken or missing weld studs | A 000 990 12 10 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |