Install Rear Longitudinal Member Mounting Bracket - Ar64.20-P-0120-03LWG
Model 253
Model 293
| 18.12.2015 | Rivet area changed and Ø 6.4 M6 rivet added. | Operation step 17 |
The following steps are shown on the left side of the vehicle and must be performed analogously on the right side in the event of damage.
- Transfer position of present holes in body to mounting console (1) with drill hole detector.
- Mark position of rivet holes on mounting console (1).
Dimensions :
a1 = approx 12 mm
a2 = approx 17 mm
b1 = approx. 15 mm
b2 = approx 13 mm
- Install mounting console (1) fit with straightening tool and fix in place.
- Drill rivet holes with a diameter of 6.7 mm on mounting support (1) (area C, D and E).
Drill rivet holes through present holes in body (areas C).
Drill rivet holes at previously transferred positions on mounting support (1) (area D).
Drill rivet holes at previously transferred positions on mounting console (1) (area E).
- Drill rivet holes with a diameter of 6.7 mm on mounting support (1) (area F and G).
Drill rivet holes at previously transferred positions on mounting console (1) (area F).
Drill rivet holes at previously transferred positions on mounting support (1) (area G).
- Remove mounting console (1).
- Drill rivet holes in mounting console (1) and deburr on body on both sides.
- Remove drilling chips.
- Apply 2-component adhesive to body in crosshatched areas.
Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.
- Install mounting console (1) with straightening tool and fix in place.
- Rivet mounting support (1) with rivet with a diameter of 6.5 x 12.5 (area H).
- Rivet mounting console (1) with Ø 6.5x14.5 rivet (area J).
- Rivet mounting console (1) with Ø 6, 4 rivet (area K).
- Rivet mounting support (1) with rivet with a diameter of 6.5 x 12.5 (area L).
- Rivet mounting support (1) with rivet with a diameter of 6.5 x 14.5 (area M).
- Rivet mounting console (1) with Ø 6.4 rivet (area N).
- Rivet mounting console (1) with Ø 6.4 M6 rivet (area O).
- Determine positions of missing weld studs from old part and transfer to mounting console (1).
- Install missing weld studs on mounting console (1) with repair solution.