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Removal/Install Automatic Transmission - Ar27.10-D-7031TSC

Transmission 725.0 in type 907 

Modification notes

15.04.2021 Remove lower engine compartment panel, added. Step 2
15.04.2021 Remove underbody panels, added. Step 3
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  Risk of death  by slipping or tipping the vehicle off the lifting platform Align the vehicle between the lifting platform columns and place the four support plates at the lifting platform support points prescribed by the vehicle manufacturer. AS00.00-Z-0010-01A
WARNING Warning Danger of injury to skin and eyes from handling hot or glowing objects Wear protective gloves, protective clothing and, if necessary, protective goggles. AS00.00-Z-0002-01A
CAUTION Attention Risk of injury  on skin and eyes from handling gearboxes.
Health hazard  by swallowing gear oil
Wear protective gloves, protective clothing and protective goggles.
Do not pour gear oil into drinking containers.
AS00.40-Z-0001-01A
CAUTION Attention Risk of injury  through cuts or scrapes on sharp-edged vehicle parts Always wear protective gloves when working on or in the area of sharp, unburred vehicle parts. Deburr repair panels. AS00.00-Z-0017-01A
  Notes on screw connections made using the angle-controlled tightening process   AH00.00-P-0020-01A
  Notes on automatic transmission   AH27.19-P-0001-01NKB 
REMOVINGINSTALLING Removing, installing     
1 Raise the vehicle. Instructions for lifting and jacking up   AH00.60-N-0100-01TS
2 Remove the lower engine compartment trim. Type 907 with code XM1 (noise control)Gearbox 725.0 in type 907 with code XM1 (noise control) IMPORTANT Installation: Install the lower engine compartment trim again only after the leak test. AR61.20-D-1105TS
3 Remove underbody panels. Gearbox 725.0 in type 907 with code XM1 (noise measures IMPORTANTInstallation:  Install underbody cladding again only after the leak test.. AR61.30-D-1001TS
4 Thoroughly clean the oil pan (34) and its surroundings. Assembly cleaner *BR00.45-Z-1028-04A 
5 Place a suitable collecting container under the gear unit.    
6 Open the quick release fastener (30) with the socket wrench. IMPORTANTInstallation:  Replace the sealing ring of the quick release fastener (30). SPECIAL TOOL Socket wrench Fig 1
7 Use the socket wrench to turn the overflow pipe to pos. 4 and drain the gear oil. SPECIAL TOOL Socket wrench Fig 2
8 Remove heat shield on gearbox.   AR27.40-D-0700-02TSC 
9 Unscrew the screws (1 to 10). IMPORTANTInstallation:  Renew screws (1 to 10). Tighten screws (1 to 10) in numerical order.TORQUE SPECIFICATION Screw oil pan to gearbox housing *BA27.10-P-1010-04H 
10 Remove the oil pan (34) from the gearbox housing (35). IMPORTANTInstallation:  Replace the oil pan (34).  
11 Clean the sealing surface on the gearbox housing (35). NOTES
Sealing compartment must be absolutely free of oil and grease. Otherwise there may be leaks.
IMPORTANTInstallation:  Allow the assembly cleaner to vent off completely.
Assembly cleaner
*BR00.45-Z-1028-04A 
12 Install in reverse order.    
13 Fill the transmission with oil. NOTES
It is essential to adhere to the work process and observe the operating material regulations.
Otherwise the transmission will be damaged.
AR27.00-D-0270TSC 
INSPECT Check     
WARNING Warning Burns, suffocation and Risk of poisoning  when working on the exhaust system and related components. Choking hazard  and Risk of poisoning  by inhaling gaseous and solid components of the exhaust gas. Risk of poisoning  through skin contact with solid components of the exhaust gas. Wear protective clothing and goggles. Use suction. Remove people from the danger area. AS49.00-Z-0001-01A
WARNING Warning Risk of accident  by starting up automatically while the engine is running. Risk of injury  due to bruises and burns when intervening during the starting process or with the engine running, carry out an engine test run and check the transmission for leaks and functionality.   AS00.00-Z-0005-01A
14 Secure the vehicle against starting by itself. Wear closed, close-fitting work clothing. Do not touch hot or rotating parts.    
TORQUE SPECIFICATION AUTOMATIC TRANSMISSION COMPLETE

Number Designation Transmission 725.0/1
BA27.10-P-1010-04H Screw oil pan to gearbox housing 1. Step Nm 4
2. Step ∠° 90
Fig 1: Socket Wrench (724 589 01 09 00)
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Fig 2: Socket Wrench (725 589 00 09 00)
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REPAIR PRODUCTS

Number Description Order number
BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01