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Home >> Mercedes Benz >> 2019 >> Sprinter 3500XD 2D Cab Chassis >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> A/C Compressor >> Air Compressor, Belt Drives >> Testing & Repair >> Remove/Install Poly-V Belt - Ar13.22-D-1202TSV

Remove/Install Poly-V Belt - Ar13.22-D-1202TSV

Engine 642 in model 907 

Shown except code HH4 (THERMOTRONIC automatic climate control), except code HH9 (TEMPMATIC semi-automatically controlled air conditioning) and without hydraulically supported steering gear 

G13789708
REMOVING Remove     
1 Remove fan shroud with fan   AR20.40-D-6800TSV
2 Loosen the poly-V belt (1)   AR13.22-D-3902-05TSV 
REFER TO SHOP-MADE TOOLS Pin for locking poly-V belt tensioning device   WF58.50-S-1325-02S
3 Remove the poly-V belt (1)    
INSPECT Check     
4 Check profiles of belt pulleys and poly-V-belt guide pulleys as well as tensioning device (2) for damage and contamination If damage and/or contamination are present,

Replace affected components.
 
5 Check poly-V-belt (1) for wear and damage If wear or damage are present,

Replace poly-V-belt (1).
AR13.22-D-1351TSR 
INSTALLING Install     
6 Install poly-V-belt (1) as per routing diagram   AR13.22-D-3902-02TSV 
    NOTES Ensure poly-V-belt (1) is correctly seated on belt pulleys, tensioner pulley of tensioning device (2) and poly-V-belt guide pulleys. This prevents damage.
NOTES Belt pulleys, tensioner pulley of tensioning device (2) and poly-V-belt guide pulleys must be clean and free of grease.
This prevents damage and malfunctions.
NOTES Do not use belt wax or similar products. This avoids malfunctions.
 
7 Tension poly-V belt (1)   AR13.22-D-3902-05TSV 
REFER TO SHOP-MADE TOOLS Pin for locking poly-V belt tensioning device   WF58.50-S-1325-02S
8 Install fan shroud with fan   AR20.40-D-6800TSV
INSPECT Check     
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
9 Check for correct running of poly-V-belt (1) when the engine is running IMPORTANT Visual inspection only.