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Home >> Mercedes Benz >> 2019 >> Sprinter 3500XD 2D Cab Chassis >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> A/C Compressor >> Air Compressor, Belt Drives >> Testing & Repair >> Remove/Install Poly-V Belt - Ar13.22-D-1202TSR

Remove/Install Poly-V Belt - Ar13.22-D-1202TSR

Engine 651 in model 907 

MODIFICATION NOTES

16.07.2019 Tool for arresting changed. Operation step 2 AR13.22-D-3902-05TSR 
16.07.2019 Reference to self-fabricated tool added. Operation steps 3, 8  
G13789707
  Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
WARNING Risk of injury  . Moving parts can pinch, crush or, in extreme cases even sever extremities. No parts of the body or limbs should be within the operating area of mechanical components when moving components. AS00.00-Z-0009-01A
REMOVING Remove     
1 Raise vehicle.   AR00.60-D-1000-04TS
  Special instructions for lifting and supporting vehicle   AH00.60-N-0100-01TS
2 Remove lower engine compartment lining Model 907 with code XM1 (Noise abatement measures) AR61.20-D-1105TS
3 Loosen the poly-V belt (1).   AR13.22-D-3902-05TSR 
REFER TO SHOP-MADE TOOLS Pin for locking poly-V belt tensioning device   WF58.50-S-1325-02S
4 Remove poly-V-belt (1).    
INSPECT Check     
5 Check the poly-V-belt (1). Depending on the findings,

Replace poly-V-belt (1).
AR13.22-D-1351TSR 
6 Check profile of the belt pulleys for damage. Depending on the findings,

Replace affected components.
 
INSTALLING Install     
7 Install poly-V-belt (1).   AR13.22-D-3902-02TSR 
    NOTES Ensure poly-V-belt (1) is correctly seated on belt pulleys, tensioner pulley of tensioning device and poly-V-belt guide pulley.
This prevents damage.
NOTES Belt pulleys, tensioner pulley of tensioning device and poly-V belt guide pulley must be clean and free of grease.
This prevents damage and malfunctions.
NOTES Do not use belt wax or similar products. This avoids malfunctions.
IMPORTANT Observe routing diagram of poly-V belt (1).
 
8 Tension poly-V-belt (1).   AR13.22-D-3902-05TSR 
REFER TO SHOP-MADE TOOLS Pin for locking poly-V belt tensioning device   WF58.50-S-1325-02S
9 Install lower engine compartment lining. Model 907 with code XM1 (Noise abatement measures) AR61.20-D-1105TS
INSPECT Check     
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
10 Perform an engine test run and check poly-V belts (1) for correct movement. IMPORTANT Visual inspection only.