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Home >> Mercedes Benz >> 2019 >> Sprinter 3500XD 2D Cab Chassis >> Repair and Diagnosis >> Collision >> Body Panels >> Rear Wall & Rear End >> Testing & Repair >> Remove/Install Bottom Section Of Outer Corner Pillar Paneling - Ar64.30-D-5705TS

Remove/Install Bottom Section Of Outer Corner Pillar Paneling - Ar64.30-D-5705TS

Model 907.6/7 

Shown on model 907.633 with code D03 (Roof and rear-end doors, high version), right side of vehicle 

G13788754
  Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.  
  Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  General information on body repair   AH60.00-N-0001-01A
REMOVING Remove     
1 Remove all detachable parts in area of repair point.    
2 Cover detachable parts that remain in vehicle with welding protection blankets. IMPORTANTCommercially available devices/tools 
Welding protection blanket
 
3 Remove respective corner pillar paneling lower section (1).   AR64.30-D-5705-05TS 
    IMPORTANTCommercially available devices/tools 
Body power jigsaw
Rotary wire brush
Spot weld milling machine
Wet and dry vacuum cleaner
1K-zinc dust paint
*BR00.45-Z-1056-07A 
4 Prepare respective corner pillar paneling lower section (1) for installation.   AR64.30-D-5705-06TS 
    IMPORTANTCommercially available devices/tools 
Body power jigsaw
Rotary wire brush
Hole punching pliers 6 mm
Wet and dry vacuum cleaner
1K-zinc dust paint
*BR00.45-Z-1056-07A 
INSTALLING Install     
  The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. AS00.00-Z-0007-01A
5 Install respective corner pillar paneling lower section (1).   AR64.30-D-5705-08TS 
  Measures for preventing damage to vehicles or components when performing electric welding work   AH00.00-N-0005-01A
REFER TO SPECIAL TOOLS 000 588 01 84 00 Welder   WS60.00-P-0021K
REFER TO SPECIAL TOOLS 000 588 02 84 00 Welder IMPORTANTCommercially available devices/tools 
Clamping pliers (Standard)
Rotary wire brush
Wet and dry vacuum cleaner
WS60.00-P-0022K
6 Clean weld joint and sheet metal flanges with rotary wire brush. IMPORTANTCommercially available devices/tools 
Rotary wire brush
 
7 Remove welding protection blankets. IMPORTANTCommercially available devices/tools 
Welding protection blanket
 
8 Clean repair area. IMPORTANTCommercially available devices/tools 
Wet and dry vacuum cleaner
 
  Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors. No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. AS98.00-Z-0002-01A
9 Prime repair area with a primer filler.
Notes on paintwork repairs
IMPORTANT Use only primer filler approved by Daimler AG:
http://xentryportal.mercedes-benz.com 
AH98.00-P-9408-02A
10 Seal seam after repair. IMPORTANT Supplement standard seals with sealant. AR97.10-D-4000TS
  Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors. No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. AS98.00-Z-0002-01A
11 Paint repair area and adjacent surfaces. Notes on paintwork repairs IMPORTANT Use only paints approved by Daimler AG:
http://xentryportal.mercedes-benz.com 
AH98.00-P-9408-02A
12 Supplement cavity preservation   AR97.20-D-1500TS
13 Install all detachable parts in area of repair point.    
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1056-07A 1K-zinc dust paint A 000 986 28 00