Remove/Install CROSSMEMBER Paneling Under Windshield - Ar62.25-D-0027TS
Model 907
Shown on model 907
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| General information on body repair | AH60.00-N-0001-01A | ||
| Remove | |||
| 1 | Remove all detachable parts in area of repair point. | ||
| 2 | Cover detachable parts that remain in vehicle with welding protection blankets. | Welding protection blanket |
|
| 3 | Remove crossmember under windshield paneling (1). | AR62.25-D-0027-01TS | |
Rotary wire brush Spot weld milling machine Wet and dry vacuum cleaner 1K-zinc dust paint |
*BR00.45-Z-1056-07A | ||
| 4 | Prepare crossmember under windshield paneling (1) for installation. | AR62.25-D-0027-02TS | |
Hole punching pliers 6 mm Rotary wire brush 1K-zinc dust paint |
*BR00.45-Z-1056-07A | ||
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| 5 | Install crossmember under windshield paneling (1). | AR62.25-D-0027-03TS | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| 000 588 01 84 00 Welder | WS60.00-P-0021K | ||
| 000 588 02 84 00 Welder | Clamping pliers (Standard) Angular grinder Rotary wire brush Wet and dry vacuum cleaner |
WS60.00-P-0022K | |
| 6 | Clean weld joint and sheet metal flanges with rotary wire brush. | Rotary wire brush |
|
| 7 | Remove welding protection blankets. | Welding protection blanket |
|
| 8 | Clean repair area. | Wet and dry vacuum cleaner |
|
| 9 | Attach vehicle identification number. | AR60.00-D-0800TS | |
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 10 | Prime repair area with a primer filler. Notes on paintwork repairs | http://xentryportal.mercedes-benz.com |
AH98.00-P-9408-02A |
| 11 | Seal seam after repair. | AR97.10-D-4000TS | |
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 12 | Paint repair area and adjacent surfaces. Notes on paintwork repairs | http://xentryportal.mercedes-benz.com |
AH98.00-P-9408-02A |
| 13 | Supplement cavity preservation | AR97.20-D-1500TS | |
| 14 | Install all detachable parts in area of repair point. |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |