Replace Front Longitudinal Member Up To Passenger Compartment Floor Area - Ar62.20-D-1240TS

Model 907 

Shown on model 907.633 with code D03 (Roof and rear-end doors, high version), left side of vehicle 

	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Measures for preventing damage to vehicles or components when performing electric welding work		AH00.00-N-0005-01A
	General information on body repair		AH60.00-N-0001-01A
	Remove
1	Remove all detachable parts in area of repair point.
2	Cover detachable parts that remain in vehicle with welding protection blankets.	Commercially available devices/tools  Welding protection blanket
3	Set up straightening bench with crossbars and straightening tool set.
	000 588 01 23 00 Body straightening system		WS60.00-P-0023K
4	Place vehicle on straightening bench and fasten.
	000 588 09 80 00 Swivel arm column-type lift		WS00.00-N-0045B
5	Cut off front longitudinal member up to the passenger compartment floor area (1).	Commercially available devices/tools  Straight grinder Rotary wire brush Spot weld milling machine Wet and dry vacuum cleaner	AR62.20-D-1240-12TS
6	Prepare front longitudinal member up to the passenger compartment floor area (1).		WS60.00-P-0021K
	000 588 01 84 00 Welder	Commercially available devices/tools  Hole punching pliers 6 mm Hand drill Rotary wire brush Wet and dry vacuum cleaner	AR62.20-D-1240-13TS
	Install
7	Install front longitudinal member up to the passenger compartment floor area (1) and weld in.		AR62.20-D-1240-14TS
	000 588 02 84 00 Welder	Commercially available devices/tools  Clamping pliers (Standard) Hand drill Rotary wire brush Angular grinder Wet and dry vacuum cleaner	WS60.00-P-0022K
8	Release vehicle from straightening bench, lift and remove straightening bench.
	000 588 09 80 00 Swivel arm column-type lift		WS00.00-N-0045B
9	Clean weld joints and sheet metal flanges with rotary wire brush.	Commercially available devices/tools  Rotary wire brush
10	Remove welding protection blankets.	Commercially available devices/tools  Welding protection blanket
11	Clean repair area.	Commercially available devices/tools  Wet and dry vacuum cleaner
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
12	Prime repair area with a primer filler. Notes on paintwork repairs	Use only primer filler approved by Daimler AG: http://xentryportal.mercedes-benz.com	AH98.00-P-9408-02A
13	Seal seam after repair.	Supplement standard seals with sealant.	AR97.10-D-4000TS
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
14	Paint repair area and adjacent surfaces. Notes on paintwork repairs	Use only paints approved by Daimler AG: http://xentryportal.mercedes-benz.com	AH98.00-P-9408-02A
15	Supplement cavity preservation		AR97.20-D-1500TS
16	Install all detachable parts in area of repair point.