Install Front Longitudinal Member Up To Passenger Compartment Floor Area And Weld In - Ar62.20-D-1240-14TS

AR62.20-D-1240-14TS	Install front longitudinal member up to passenger compartment floor area and weld in
	000 588 02 84 00 Welder	WS60.00-P-0022K

Model 907 

Additional information can be found in the superordinate service document.

The safety information in the superordinate service document must be observed.

The following operation steps are shown on model 907.633 with code D03 (Roof and rear-end doors, high version) on the left side of vehicle and must be performed analogously on the right side of vehicle if damaged.

1. Install front longitudinal member up to passenger compartment floor area (1), fit, and fix in place.

   Commercially available devices/tools 

   Clamping pliers (Standard)

2. Reshape crossmember (3) (arrows).
3. Front longitudinal member up to passenger compartment floor area (1) (areas A, B, and C).
4. Front longitudinal member up to passenger compartment floor area (1) (areas D, E, and F).
5. Front longitudinal member up to passenger compartment floor area (1) (areas G and H).
6. Drill holes in the vehicle floor (2) with Ø 7 mm (area I).

   Drill only through vehicle floor (2).

   Commercially available devices/tools 

   Hand drill

7. Remove drilling chips.

   Commercially available devices/tools 

   Wet and dry vacuum cleaner

8. Front longitudinal member up to passenger compartment floor area (1) (areas J, K, L, M, N, O, P, and P₁ ).
9. Surface-grind inert gas plug welds on front longitudinal member up to passenger compartment floor area (1) (areas J, K, L, M, N, O, P, and P₁ ).

   Commercially available devices/tools 

   Angular grinder

10. Front longitudinal member up to passenger compartment floor area (1) (area Q).
11. Clean weld joints.

    Commercially available devices/tools 

    Rotary wire brush

12. Remove shavings.

Commercially available devices/tools 

Wet and dry vacuum cleaner