Perform Initial Accident Diagnosis - Ar60.00-P-1105LF

Model 217

Model 222

MODIFICATION NOTES

27.04.2016

Soft top to soft top compartment lid

Model 217.4

BE60.00-P-1022-01DA

	Risk of injury caused by pinching or crushing when working on springs or spring bodies that are under tension	Use only approved tensioning devices; additionally screen off hazardous area if necessary. Check special tools for damage and proper operation (visual inspection). Wear protective gloves.	AS00.00-Z-0001-01A
	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.	AS00.00-Z-0035-01A
	Risk of fire /risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death due to voltage U >= 30 V AC and U >= 60 V DC.	No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers.	AS54.10-Z-0001-01A
Topical note	General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system		AH00.00-Z-0300-01A
Topical note	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
Topical note	Notes on battery		AH54.10-P-0001-01A
	Evaluating steering gear when repairing accident vehicles		AH46.20-P-9409-01A
	Note on working on aluminum components and vehicles		AH60.00-P-0034-01LF
	Preparation
1	Print out check list for damage diagnosis and document following tests	Model 217 Model 222
		Model 222	OF60.00-P-1000-01LF
	Checking outer sides of vehicle
2	Check outer side of vehicle in visible area for damage	Model 217 Model 222
		Model 222	AP60.00-P-0050LF
3	Check gap dimensions	Model 217	AR60.00-P-0700-01LC
		Model 222	AR60.00-P-0700-01LF
		Model 217.4 Soft top to windshield frame	*BE60.00-P-1023-01DA
		Model 217.4 Soft top to soft top compartment lid	*BE60.00-P-1022-01DA
		Model 217.4 Soft top compartment lid to trunk lid	*BE60.00-P-1021-01DA
		Model 217.4 Soft top compartment lid to rear fender	*BE60.00-P-1020-01DA
		Model 217 Taillamp to trunk lid	*BE60.00-P-1019-01DA
		Model 217 Outside of taillamp to inside of taillamp	*BE60.00-P-1018-01DA
		Model 217 Taillamp to bumper	*BE60.00-P-1017-01DA
		Model 217 Front door window to rear side window	*BE60.00-P-1016-01DA
		Model 217 Cover for longitudinal member to rear fender	*BE60.00-P-1015-01DA
		Model 217 Bumper to headlamp	*BE60.00-P-1014-01DA
		Model 217 Engine hood to bumper	*BE60.00-P-1013-01DA
		Model 217 Protrusion - bumper/engine hood	*BE60.00-P-1012-01DA
		Model 217 Fuel filler flap	*BE60.00-P-1011-01DA
		Model 217 Trunk lid to bumper	*BE60.00-P-1010-01DA
		Model 217 Trunk lid to bumper	*BE60.00-P-1009-01DA
		Model 217 Rear fender to taillamp	*BE60.00-P-1008-01DA
		Model 217 Trunk lid to rear fender	*BE60.00-P-1007-01DA
		Model 217 Longitudinal member panel to front door	*BE60.00-P-1006-01DA
		Model 217 Front door to sidewall	*BE60.00-P-1005-01DA
		Model 217 Front door to fender	*BE60.00-P-1004-01DA
		Model 217 Engine hood to fender	*BE60.00-P-1003-01DA
		Model 217 Engine hood to fender	*BE60.00-P-1002-01DA
		Model 222 Engine hood to fender	*BE60.00-P-1003-01BA
		Model 222 Engine hood to fender	*BE60.00-P-1002-01BA
		Model 222 Protrusion of radiator trim/engine hood	*BE60.00-P-1006-01BA
		Model 222 Engine hood to bumper	*BE60.00-P-1007-01BA
		Model 222 Engine hood to headlamp	*BE60.00-P-1004-01BA
		Model 222 Bumper to headlamp	*BE60.00-P-1008-01BA
		Model 222 Front/rear door to roof paneling, side	*BE60.00-P-1009-01BA
		Model 222 Front door to fender	*BE60.00-P-1010-01BA
		Model 222 Front door to rear door	*BE60.00-P-1011-01BA
		Model 222 Rear door to side section, bottom	*BE60.00-P-1012-01BA
		Model 222 Front door cover to rear door cover	*BE60.00-P-1013-01BA
		Model 222 Trunk lid to rear fender at top	*BE60.00-P-1014-01BA
		Model 222 Taillamp to bumper	*BE60.00-P-1015-01BA
		Model 222 Trunk lid to bumper	*BE60.00-P-1016-01BA
		Model 222 Trunk lid to bumper	*BE60.00-P-1017-01BA
		Model 222 Rear fender to taillamp	*BE60.00-P-1018-01BA
		Model 222 Fuel filler flap	*BE60.00-P-1019-01BA
	Check chassis components/vehicle underside
4	Check all visible parts of vehicle underside for damage and leaks
		Model 217	AP00.20-P-0054C
		Model 222	AP00.20-P-0054J
5	Check tires for damage and condition
			AP40.10-P-4051EW
6	Check disk wheels for damage and condition
Topical note			AH40.10-P-9411-01A
7	Perform wheel alignment check	If required and if chassis components are replaced.
			AR40.20-P-0200LF
8	Document wheel alignment check	If wheel alignment check is performed.
			OF40.20-P-3000-01B
	Visual inspection for structural components
9	Before visually inspecting structural components, remove corresponding detachable parts
10	Visually check structural components on front end		AR62.10-P-1101-01LF
		If cracks, folds and/or deformation (exception) are present, always replace corresponding components. Otherwise the required minimum strength of the structural components is not ensured. Exception, only if deformed: Longitudinal member (extruded) straigthenable up to a point. Upper front longitudinal member straightenable.
	Measuring structural components
11	Before visually inspecting structural components, remove corresponding detachable parts
12	Measure front end on structural components	Model 217 Model 222
	Checklist for damage diagnosis in the event o an accident, form	Model 222	OF60.00-P-1000-01LF
			AR62.10-P-1110-02LF
	000 588 01 23 00 Body straightening system		WS60.00-P-0023K
		If cracks, folds and/or deformation (exception) are present always replace corresponding component. Otherwise the required minimum strength of the structural components is not ensured. Exception, only if deformed: Longitudinal member (extruded) straigthenable up to a point. Upper front longitudinal member straightenable. Measuring structural components, only in combination with required electronic measuring systems. Nominal value tolerance range for measuring structural components, see "Check list for damage diagnosis in event of accident"