Remove/Install Oil Separator On Crankcase - AR01.20-P-9692MRI
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Engine 264 in model 205, 253
except code 460 (Canada version)
except code 494 (US version)
except code 835 (South Korea version)
except code 945 (China Stage 6 exhaust treatment)
MODIFICATION NOTES
| 24.04.2020 | Method completely revised. | Operation steps 1 to 11. |
Fig 1: Oil Separator On Crankcase Components Location - Engine 264 In Model 253 Except Codes 460; 494; 835 And 945
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury to skin and eyes due to handling of Engine oil. Risk of poisoning caused by swallowing Engine oil | Wear protective gloves, protective clothing and safety glasses. Do not fill Engine oil into beverage containers. |
AS18.00-Z-0001-01A | |
| Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | ||
| Remove/install | |||
| 1.1 | Remove the alternator (G2). | Engine 264 in model 205, 253 except code 460 (Canada version) except code 494 (US version) except code 835 (South Korea version) except code 945 (China Stage 6 exhaust treatment) except code B01 (48V technology) |
AR15.40-P-5032MRI |
| 1.2 | Remove starter-alternator (M1/10). | Engine 264 in model 205, 253 with code B01 (48V technology) except code 460 (Canada version) except code 494 (US version) except code 835 (South Korea version) except code 945 (China Stage 6 exhaust treatment) |
AR15.40-P-5060MRI |
| 2 | Remove left front Engine carrier. | AR22.10-P-4325LWA | |
| 3 | Remove bleed line (4) from oil separator (1). | ||
| 4 | Release noise insulation (3) from crankcase until screws (2) can be accessed. | ||
| 5 | Remove screws (2) in the opposite order to the tightening procedure and remove oil separator (1). | AR01.20-P-9692-01MRK | |
| *BA01.20-P-1002-03B | |||
| Check | |||
| 6 | Check O-ring of bleed line (4). | If problems exist at O-ring ↓ Replace O-ring. |
|
| 7 | Check seal of oil separator (1). | If problems exist at seal ↓ Replace oil separator (1). |
|
| 8 | Install in the reverse order. | ||
| Concluding tasks | |||
| 9 | Check and correct Engine oil level. | ||
| AP18.00-P-1812MKI | |||
| Risk of burn injuries , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. | Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. | AS49.00-Z-0001-01A | |
| Risk of accident from vehicle starting off by itself when Engine running. Risk of injury (bruises and burns) resulting from working on the Engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 10 | Carry out Engine test run and check Engine for proper operation and leak tightness. | ||
| 11 | Install lower Engine compartment lining. | AR61.20-P-1105LW |
CRANKCASE VENTILATION SYSTEM, CYLINDER HEAD COVER
| Number | Designation | Engine 264 | |
|---|---|---|---|
| BA01.20-P-1002-03B | Bolt, oil separator to crankcase | Nm | 9 |