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Assembly And Covering Work When Painting The Rear Fender - Ar98.00-P-0207LWS

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Model 205.2, 213.2, 253 

Model 293 

G14471644Courtesy of MERCEDES-BENZ USA

Shown on model 205.2 in paint stage 2/3 on right side of vehicle 

G14471645Courtesy of MERCEDES-BENZ USA

Shown on model 205.2 in paint stage 1E on right side of vehicle. 

Sectional view of masking off and covering in the area of the roof railing (1), shown on model 205.2 

G14471646Courtesy of MERCEDES-BENZ USA
Notice Notes on paintwork repairs   AH98.00-P-9408-02A .
  General information on operation items and work procedures for painting   AH98.00-P-0003-01A .
  General information on masking for paintwork   AH98.00-P-0200-01BK .
  Mask off, cover in paint stage 2 or 3     
1.1 Unfasten rear bumper. Paint stage 3 if the damaged area is not in the vicinity of the bumper, or paint stage 2.  
    Model 205.2, 213.2 AR88.20-P-2200LWS
    Model 253 Model 293 AR88.20-P-2200LWG .
1.2 Remove rear bumper. Paint stage 3, if the damaged area is in the vicinity of the rear bumper.  
    Model 205.2, 213.2 AR88.20-P-2200LWS
    Model 253 Model 293 AR88.20-P-2200LWG .
2.1 Release longitudinal member panel. Paint stage 3, if the damaged area is not in the vicinity of the longitudinal member panel or paint stage 2.  
    Model 205.2 AR88.80-P-6000LW
    Model 213.2 AR88.80-P-6000LWE
    Model 253 Model 293 AR88.80-P-6000LWG .
2.2 Remove longitudinal member panel. Paint stage 3, if the damaged area is in the vicinity of the longitudinal member panel.  
    Model 205.2 AR88.80-P-6000LW
    Model 213.2 AR88.80-P-6000LWE
    Model 253 Model 293 AR88.80-P-6000LWG .
3 Remove rear lamp unit. Model 205.2, 213.2, 253 Model 293  
    Model 205.2, 213.2, 253.1/9 AR82.10-P-4731LWS .
    Model 253.3 AR82.10-P-4731LWX .
4 Lift seal (2) in area of roof railing (1) at outer roof paneling, underlay with suitable spacer and mask off. Model 205.2, 213.2, 253.1/9 Model 293  
5 Unclip trim elements from triangular window in the side wall. NOTES
Model 205.2
Unclip trim elements carefully. Otherwise, the trim elements may be damaged.
IMPORTANT Model 213.2, 253 Model 293
Always replace the trim elements because they are damaged during removal.
 
    SPECIAL TOOL Long wedge Fig 1.
6 Remove triangular window in the side wall. Model 205.2, 213.2, 253 Model 293
Paint stage 3, if the damaged area is in the area of the triangular window in the side wall.
 
    Model 205.2, 213.2, 253 AR67.30-P-4000LWS .
7 Remove drip rail. Model 253.3
Model 293
 
      AR88.80-P-4000LW .
8 Remove fuel filler flap. Right side of vehicle.  
    Model 205.2, 253 AR88.60-P-2000LW .
    Model 213.2 AR88.60-P-2001LWE
9.1 Mask off tank filler recess. Right side of vehicle. Paint stage 3 if the damaged area is not in the vicinity of the tank filler recess, or paint stage 2.
IMPORTANThttps://xentryportaLi.daimler.com  Section "Guidelines for paint technology"
 
9.2 Remove tank filler recess. Right side of vehicle. Paint stage 3, if the damaged area is in the vicinity of the tank filler recess.  
    Model 205.2, 253 AR88.60-P-2000LW .
    Model 213.2 AR88.60-P-2001LWE
10 Install fuel filler flap. Right side of vehicle. Paint stage 3 if the damaged area is not in the vicinity of the tank filler recess, or paint stage 2.  
    Model 205.2, 253 AR88.60-P-2000LW .
    Model 213.2 AR88.60-P-2001LWE
11 Mask off inside of fuel filler flap and close fuel filler flap. Right side of vehicle. Paint stage 3 if the damaged area is not in the vicinity of the tank filler recess, or paint stage 2.  
12 Remove cover from load compartment sealing frame. Paint stage 3, if the damaged area is in the area of the cover on the load compartment sealing frame.  
13 Mask off all openings using masking tape. IMPORTANThttps://xentryportaLi.daimler.com  Section "Guidelines for paint technology"  
14 Mask off rear fender all the way round. IMPORTANThttps://xentryportaLi.daimler.com  Section "Guidelines for paint technology"  
15 Cover areas of vehicle that are not to be painted using film. IMPORTANThttps://xentryportaLi.daimler.com  Section "Guidelines for paint technology"  
  Mask off, cover in paint stage 1E     
16 Remove rear bumper. Model 205.2, 213.2 AR88.20-P-2200LWS
    Model 253 Model 293 AR88.20-P-2200LWG .
17.1 Remove trailer hitch. Model 205.2, 213.2, 253.3/9, 293 with code 550 (Trailer coupling)  
    Model 205.2
with code 550 (Trailer coupling)
AR31.10-P-8000LWS
    Model 213.2
with code 550 (Trailer coupling)
AR31.10-P-8000LWT
    Model 253.3/9
with code 550 (Trailer coupling)
AR31.10-P-8000LWG .
17.2 Remove rear crossmember under bumper. Model 205.2, 213.2, 253, 293 except code 550 (Trailer coupling)  
18 Remove holder for rear bumper.    
19 Remove rear fender liner. Model 205.2, 253, 293 AR88.10-P-1400LW .
    Model 213.2 AR88.10-P-1400LWE
20 Remove longitudinal member panel. Model 205.2 AR88.80-P-6000LW
    Model 213.2 AR88.80-P-6000LWE
    Model 253 Model 293 AR88.80-P-6000LWG .
21 Remove tank filler recess. Right side of vehicle.  
    Model 205.2, 253 AR88.60-P-2000LW .
    Model 213.2 AR88.60-P-2001LWE
22 Remove pneumatic spring of liftgate. Model 205.2, 213.2, 253 AR72.20-P-2832LW .
23 Remove edge guard for load compartment cutout.    
24 Remove cover from load compartment sealing frame.    
25 Remove rear lamp unit. Model 205.2, 213.2, 253 Model 293  
    Model 205.2, 213.2, 253.1/9 AR82.10-P-4731LWS .
    Model 253.3 AR82.10-P-4731LWX .
26 Remove triangular window in the side wall. Model 205.2, 213.2, 253 Model 293  
    Model 205.2, 213.2, 253 AR67.30-P-4000LWS .
27 Remove rear door. Model 205.2, 213.2, 253 Model 293  
    Model 205.2, 213.2, 253 AR72.12-P-0600LW .
28 Remove edge guard for door cutout of rear door.    
29 Detach floor covering.    
30 Remove drip rail. Model 253.3  
      AR88.80-P-4000LW .
31 Lift seal (2) in area of roof railing (1) at outer roof paneling, underlay with suitable spacer and mask off. Model 205.2, 213.2, 253.1/9 Model 293  
32 Mask off all openings using masking tape. IMPORTANThttps://xentryportaU.daimler.com  Section "Guidelines for paint technology"  
33 Mask off rear fender all the way round. IMPORTANThttps://xentryportaLi.daimler.com  Section "Guidelines for paint technology"  
34 Cover areas of vehicle that are not to be painted using film. IMPORTANThttps://xentryportaLi.daimler.com  Section "Guidelines for paint technology"  
Fig 1: Long Wedge (115 589 03 59 00)
G13657072Courtesy of MERCEDES-BENZ USA