Remove/Install Rear Side Window - AR67.30-P-4000LWS

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Model 205.2

Model 213.2

Model 253

Model 293

Fig 1: Rear Side Window Components Location - Model 253 (Shown On Model 205.2)

Courtesy of MERCEDES-BENZ USA

Shown on model 205.2 with code 882 (Interior protection and tow-away protection)

	Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.	No parts of the body or limbs should be within the operating area when the components are moving.	AS00.00-Z-0011-01A
Topical note	Notes on handling adhesive		AH67.00-P-1000-01A
Topical note	Notes on removal/installation of windows		AH67.10-P-1000-02RT
	Notes on HANDS-FREE ACCESS		AH80.61-P-0001-01A
	Remove
1	Open side window in driver door.	The side window in the driver door must be open during the curing time of the adhesive material. This prevents the side window (1) from being pressed outwards by the air pressure when a door is closed.
2	Remove trim from C-pillar.	Model 253.992/993	AR68.30-P-4490RFW
		Model 205.2, 213.2	AR68.30-P-4490LWS
		Model 253 (except 253.992/993) Model 293	AR68.30-P-4490LWG
3	Remove trim on D-pillar.	Model 205.2	AR68.30-P-4495LW
		Model 253 Model 293	AR68.30-P-4495LWG
		Model 213.2	AR68.30-P-4497LWT
4	Remove side load compartment trim.	Model 253.992/993	AR68.30-P-1180RFW
		Model 205.2	AR68.30-P-1180LWS
		Model 253 (except 253.992/993), 293	AR68.30-P-1180LWG
		Model 213.2	AR68.30-P-1185LWE
5	Disconnect electrical connection (2).	Model 205.2, 213.2, 253.9, 293 with code 882 (Interior protection and tow-away protection)
6.1	Unclip trim elements (3, 4) at side window (1).	Model 205.2, 213.2, 253.9, 293
		Model 205.2
		Carefully unclip trim pieces (3, 4). Otherwise the trim pieces (3, 4) can be damaged. Model 213.2, 253.9, 293
		Trim pieces (3, 4) are damaged during removal and must always be replaced.
		Long wedge	Fig 2
6.2	Unclip trim element at side window (1).	Model 253.3 Trim piece is damaged during removal and must always be replaced.
		Long wedge	Fig 2
7	Protect area around side window (1) against damage with tape.
8	Position cutting wire behind sealing lip at adhesive material so that ends point toward door cutout.
9	Secure side window (1) using suitable tape against falling down.
	Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows	Wear protective gloves and safety glasses.	AS67.00-Z-0004-01A
10	Cut out side window (1) and remove.	Aid of helper required. When cutting out side window (1), mounting clips are damaged. The side window (1) must therefore always be replaced.
		Long wedge	Fig 2
	Install
11	Prepare window frame.		AR67.30-P-0005-04LWG
	General notes about painting the body flange in the glazing area	Bonding area must be fully free from dust and grease. Otherwise the adhesive force of the adhesive	AH98.00-P-9408-06A
		material starts to decrease. When damaged to a degree of < 10 % it is possible to repair with primer stick. If damage is > 10 % the window frame must be coated with primer filler.
		Otherwise corrosion damage may occur. Use only primer fillers and primer sticks approved by Daimler AG: https://xentryportaLi.daimler.com
		Use only repair kit specified in EPC.
		Primer stick	*BR00.45-Z-1012-07A
12	Apply cleaner (activator) in the bonding area on the side window (1) and rub dry with a dry cloth.	The bonding area must be free of dust and grease. Otherwise the adhesive force of the adhesive material starts to decrease. Use only repair kit specified in EPC.
13	Apply primer in the bonding area of the new side window (1).	The primer must flash off for at least 10 min. Otherwise the adhesive force of the adhesive material starts to decrease. The bonding area on the new side window (1) must be free of dust and grease. Otherwise the adhesive force of the adhesive
		material starts to decrease.
		Use only repair kit specified in EPC.
14	Apply adhesive material to the new side window (1).		AR67.30-P-4000-07LWS
		The side window (1) must be inserted within 10 min after applying the adhesive material. Otherwise the adhesive force of the adhesive material may be decreased.
		Use only repair kit specified in EPC.
15	Insert side window (1).		AR67.30-P-4000-08LWS
		Model 213.2, 253, 293 New side window (1) is delivered with installed trim element or installed trim elements (3, 4). Observe manufacturer's specifications for curing time of adhesive material. Perform following work only after curing time.
16	Install trim elements (3, 4).	Model 205.2 Ensure that trim pieces (3, 4) are seated correctly.
17	Connect electrical connection (2).	Model 205.2, 213.2, 253.9, 293 with code 882 (Interior protection and tow-away protection)
18	Install side load compartment trim.	Model 253 (except 253.992/993), 293	AR68.30-P-1180LWG
		Model 205.2	AR68.30-P-1180LWS
		Model 213.2	AR68.30-P-1185LWE
		Model 253.992/993	AR68.30-P-4490RFW
19	Install trim on D-pillar.	Model 205.2	AR68.30-P-4495LW
		Model 253, 293	AR68.30-P-4495LWG
		Model 213.2	AR68.30-P-4497LWT
20	Install trim on C-pillar.	Model 253.992/993	AR68.30-P-4490RFW
		Model 205.2, 213.2	AR68.30-P-4490LWS
		Model 253 (except 253.992/993), 293	AR68.30-P-4490LWG
21	Close side window of the driver's door.
	Clean
22	Clean new side window (1), adjacent painted parts and vehicle interior.

Fig 2: Identifying Long Wedge (115 589 03 59 00)

Courtesy of MERCEDES-BENZ USA

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1012-07A	Primer stick	A 000 986 27 50