Remove/Install Fuel Tank Recess - AR88.60-P-2000LW
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Model 205
Model 253
MODIFICATION NOTES
| 01.03.2016 | Method to unlock tank filler recess changed. | Operation step 8.2 |
Shown on model 205.0 with code U77 (Diesel exhaust treatment BLUETEC (SCR))
Shown on model 205.0 with code U77 (Diesel exhaust treatment BLUETEC (SCR))
| Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel. | No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel. |
AS47.00-Z-0001-01A | |
| Risk of burn injuries and scalding when working at AdBlue lines and the components attached to them. Risk of injury to skin and eyes when handling AdBlue. Risk of poisoning caused by swallowing AdBlue | Pour AdBlue into suitable containers only. Wait until the pressure is released before starting any work on the exhaust aftertreatment system. | AS14.40-Z-0001-01A | |
| Notes on use, material properties and handling of AdBlue® | AH14.40-P-0001-01KOA | ||
| Remove | |||
| 1 | Detach fender liner in area of tank filler recess (1) | Model 205 | |
| AR88.10-P-1400LW | |||
| 2 | Remove drain hose from fitting (1.2) | Model 205 | |
| 3 | Unlock fuel filler flap (4) from catch hook (arrow A) and remove from hinge (3) | ||
| 4 | Unclip check strap from bracket (arrow B) | ||
| 5 | Unscrew cap (6) | Model 205, 253 with code U77 (Diesel Emission control BLUETEC (SCR)) |
|
| 6 | M14Unclip tank cap central locking actuator (10) from catch hook (5) and pull out until electrical connector (7) is accessible | ||
| 7 | Disconnect electrical connector (7) and remove tank cap central locking actuator (M14/10) | ||
| 8.1 | Install rubber plugs (2) | If rubber plugs (2) are installed. | |
| 8.2 | Drill tank filler recess (1) on release holes (arrows C, D, E, F) with drill Ø 3 mm | If rubber plugs (2) are not installed. Do not drill too low. Otherwise the catch hooks (1.1) behind can be damaged. |
|
| 9 | Unlock catch hook (1.1) behind release holes (arrows C, D, E, F) with extraction hook (8) and simultaneously pull tank filler recess (1) out of fender | Fig 1 | |
| 10 | Coat seal on tank filler recess (1) on filler neck with lubricant | Lubricant | *BR00.45-Z-1032-06A |
| 11 | Remove tank filler recess (1) from fender. | Pull fitting (1.2) out of seal (9). |
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| Install | |||
| 12 | Install rubber plug (2) in tank filler recess (1) | Only if tank filler recess (1) has not been replaced. | |
| 13 | Coat seal (9) in area of opening for fitting (1.2) with lubricant | Model 205 | |
| Lubricant | *BR00.45-Z-1032-06A | ||
| 14 | Coat seal on tank filler recess (1) in area of filler neck with lubricant | Lubricant | *BR00.45-Z-1032-06A |
| 15 | Insert tank filler recess (1) at front into fender | ||
| 16 | Push fitting (1.2) through seal (9) | Model 205 | |
| 17 | Install seal on tank filler recess (1) on filler neck | ||
| 18 | Guide electrical connector (7) through opening in tank filler recess (1) | ||
| 19 | Clip tank filler recess (1) with catch hooks (1.1) into fender | ||
| 20 | Contact electrical connector (7) to tank cap central locking actuator (M14/10) and clip in tank cap central locking actuator (M14/10) | ||
| 21 | Screw on cap (6) | Model 205, 253 with code U77 (Diesel Emission control BLUETEC (SCR)) |
|
| 22 | Clip check strap into bracket (arrow B) | ||
| 23 | Slide tank cap (4) onto hinge (3) and arrest | ||
| 24 | Install drain hose on fitting (1.2) | Model 205 | |
| 25 | Install fender liner | Model 205 | AR88.10-P-1400LW |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1032-06A | Lubricant | A 000 989 08 60 |