Remove/Install Front Axle Differential Propeller Shaft - AR41.10-P-0070LW
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Model 253 with transmission 724.2
Model 253 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive)
MODIFICATION NOTES
| 31.03.2020 | Document completely revised. |
Shown on vehicle with VAG 175
Fig 1: Front Axle Differential Propeller Shaft Components Location - Model 253 With Transmission 725.0 With Code M005 (Shown On Vehicle With Vag 175)
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Notes on threaded connections fastened using a tightening angle-based tightening process | AH00.00-P-0020-01A | |
| Notice | Notes on self-locking nuts and bolts | AH00.00-P-0001-01KOA | |
| Remove | |||
| 1 | Put transmission into neutral position. | ||
| 2 | Release parking brake. | ||
| 3.1 | Remove diesel particulate filter. | Model 253 with engine 642 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) Model 253 with engine 651 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) Model 253 with engine 642 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) |
AR14.40-P-1000OGW |
| Model 253 with engine 651 with transmission 725.0 with code 474 (Diesel particulate filter) with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR14.40-P-1000OLE | ||
| 3.2 | Remove the catalytic converter. | Model 253 with engine 264 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) Model 253 with engine 274.9 with transmission 724.2 with code M005 (Vehicles with 4MATIC/all-wheel drive) Model 253 with engine 274.9 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) |
|
| Model 253 with engine 274.9 with transmission 724.2 with code M005 (Vehicles with 4MATIC/all-wheel drive) Model 253 with engine 274.9 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) |
AR49.10-P-5500LW | ||
| Model 253 with engine 264 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR49.20-P-0100MRI | ||
| 3.3 | Remove right catalytic converter. | Model 253 with engine 276.8 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR49.10-P-5503MMV |
| 3.4 | Release right catalytic converter. | Model 253 with engine 177 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR49.20-P-0102MNG |
| 3.5 | Remove exhaust system. | Model 253 with engine 654 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) Model 253 with engine 656 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) |
|
| Model 253 with engine 654 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR49.10-P-7142OLI | ||
| Model 253 with engine 656 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR49.10-P-7142OIF | ||
| 4 | Remove heat shield (2). | ||
| 5 | Remove bracket of heat shield (2). | ||
| 6 | Remove right holder of lower rear engine compartment lining. | ||
| 7 | Remove heat shield from transmission. | AR27.40-P-0700-01LF | |
| 8 | Operate service brake and remove bolts (3). | Otherwise the needle roller bearings and seals of the propeller shaft (1) will be damaged. |
|
| 9 | Release wiring harness for crankshaft position sensor/engine oil fill level sensor from oil pan. | Model 253 with engine 177 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | |
| 10 | Remove bolts (5) and slide retaining plate (4) onto propeller shaft (1). | With VAG 175 | |
| 11 | Remove holder of lambda sensor plugs behind right catalytic converter. | Model 253 with engine 177 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | |
| 12 | Remove rear propeller shaft from output flange of transfer case (9), slide backward and shim. | Model 253 with engine 264 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR41.10-P-0040-01LW |
| Drift for releasing the fitting sleeves in the flexible couplings | WF58.50-P-4110-01A | ||
| Fig 2 | |||
| 13 | Unscrew screws of rear engine carrier at underbody and lower transmission far enough to enable the propeller shaft (1) to be removed. | Model 253 with engine 264 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR22.10-P-4360LWB |
| 000 588 10 62 00 Support plate | WS26.00-P-3309B | ||
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| 14 | Remove propeller shaft (1) from front axle differential. | ||
| 15 | Pull propeller shaft (1) off splined profile (8) on transfer case (9). | ||
| 16 | Remove propeller shaft (1) downwards. | ||
| 17 | Check sealing bellows (6) for damage. | If the sealing bellows (6) is damaged. ↓ Install new seal bellows (6). |
AR41.10-P-0070-01A |
| Long-life grease (NLGI grade 2) | BB00.40-P-0266-02A | ||
| Install | |||
| 18 | Grease splined profile (8). | Klueber Microlube GNY 202 | *BR00.45-Z-1071-06A |
| 19 | Attach propeller shaft (1) to splined profile (8) of transfer case (9). | ||
| 20 | Lift transmission and screw in screws of rear engine carrier at underbody. | Model 253 with engine 264 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR22.10-P-4360LWB |
| 000 588 10 62 00 Support plate | WS26.00-P-3309B | ||
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| 21 | Attach rear propeller shaft at output flange of transfer case (9). | Model 253 with engine 264 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR41.10-P-0040-01LW |
| *BA41.10-P-1001-01L | |||
| Fig 2 | |||
| 22 | Attach holder of lambda sensor plugs behind right catalytic converter. | Model 253 with engine 177 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) |
*BA00.10-P-1002-01A |
| 23 | Position propeller shaft (1) on front axle differential. | ||
| 24 | Position retaining plate (4) on front axle differential and screw in screws (5). | With VAG 175 |
*BA33.30-P-1004-03G |
| 25 | Attach wiring harness for crankshaft position sensor/engine oil fill level sensor to oil pan. | Model 253 with engine 177 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | |
| 26 | Operate service brake and screw in screws (3). | Otherwise the needle roller bearings and seals of the propeller shaft (1) will be damaged. |
|
| *BA33.30-P-1012-03G | |||
| 27 | Install heat shield on transmission. | AR27.40-P-0700-01LF | |
| *BA27.10-P-1009-04H | |||
| *BA27.10-P-1013-04G | |||
| 28 | Install right holder of lower rear engine compartment lining. | ||
| 29 | Install bracket of heat shield (2). | *BA33.30-P-1010-03G | |
| 30 | Install heat shield (2). | *BA33.30-P-1009-03G | |
| 31.1 | Fasten right catalytic converter. | Model 253 with engine 177 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR49.20-P-0102MNG |
| 31.2 | Install right catalytic converter. | Model 253 with engine 276.8 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR49.10-P-5503MMV |
| 31.3 | Install catalytic converter. | Model 253 with engine 264 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) Model 253 with engine 274.9 with transmission 724.2 with code M005 (Vehicles with 4MATIC/all-wheel drive) Model 253 with engine 274.9 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) |
|
| Model 253 with engine 274.9 with transmission 724.2 with code M005 (Vehicles with 4MATIC/all-wheel drive) Model 253 with engine 274.9 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) |
AR49.10-P-5500LW | ||
| Model 253 with engine 264 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR49.20-P-0100MRI | ||
| 31.4 | Install diesel particulate filter. | Model 253 with engine 642 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) Model 253 with engine 651 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) |
|
| Model 253 with engine 642 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR14.40-P-10000GW | ||
| Model 253 with engine 651 with transmission 725.0 with code 474 (Diesel particulate filter) with code M005 (Vehicles with 4MATIC/all-wheel drive) | AR14.40-P-10000LE | ||
| 31.5 | Install exhaust system. | Model 253 with engine 654 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) Model 253 with engine 656 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) Model 253 with engine 654 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) |
AR49.10-P-71420LI |
| Model 253 with engine 656 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) |
AR49.10-P-71420IF |
HEADLESS SCREWS: BOLTS AND NUTS, COARSE-PITCH THREAD
| Number | Designation | Model all (4xWD, CAR, smart) | |||
|---|---|---|---|---|---|
| BA00.10-P-1002-01A | M6 | 8.8 | Galvanized | Nm | 9 |
| Phosphated | Nm | 9 | |||
| 10.9 | Galvanized | Nm | 13 | ||
| Phosphated | Nm | 12 | |||
| 12.9 | Galvanized | Nm | 16 | ||
| Phosphated | Nm | 14 | |||
AUTOMATIC TRANSMISSION COMPLETE
| Number | Designation | Transmission 725.0/1 | |
|---|---|---|---|
| BA27.10-P-1009-04H | Screw/bolt, heat shield to oil pan | Nm | 9 |
AUTOMATIC TRANSMISSION COMPLETE
| Number | Designation | Transmission 724.2 | |
|---|---|---|---|
| BA27.10-P-1013-04G | Bolt, heat shield to sprag | Nm | 9 |
FRONT AXLE GEAR
| Number | Designation | Model 253 | |
|---|---|---|---|
| BA33.30-P-1004-03G | Collar bolt, retaining plate to front axle differential | Nm | 55 |
FRONT AXLE GEAR
| Number | Designation | Model 253 | |
|---|---|---|---|
| BA33.30-P-1009-03G | Collar bolt, heat shield to holder of heat shield/retaining plate/front axle differential | Nm | 8 |
FRONT AXLE GEAR
| Number | Designation | Model 253 | ||
|---|---|---|---|---|
| BA33.30-P-1010-03G | Collar bolt, holder for heat shield to transmission/holder for exhaust system | M6 | Nm | 11 |
| M8 | Nm | - | ||
FRONT AXLE GEAR
| Number | Designation | Model 253 | ||
|---|---|---|---|---|
| BA33.30-P-1012-03G | Screw/bolt, propeller shaft to front axle gear | Stage 1 | Nm | 45 |
| Stage 2 | ∠° | 95 | ||
PROPELLER SHAFT
| Number | Designation | Model 253 | |||
|---|---|---|---|---|---|
| BA41.10-P-1001-01L | Flex disk or joint flange at transmission/rear axle differential or propeller shaft | Self-locking nut | Nm | - | |
| Direct threaded connection | Stage 1 | Nm | 60 | ||
| Stage 2 | ∠° | 90 | |||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1071-06A | Klueber Microlube GNY 202 | A 001 989 44 51 10 |