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Remove/Install Poly-V Belt - AR13.22-P-1202MRM

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Engine 264 in model 205, 253 

with code B01 (48V technology) 

G14470783Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  . Moving parts can pinch, crush or, in extreme cases even sever extremities. No parts of the body or limbs should be within the operating area of mechanical components when moving components. AS00.00-Z-0009-01A
REMOVING Remove     
1 Remove charge air cooler.   AR09.41-P-6817MRI
2 Turn tensioning device (3) at multi-tooth pin (2) counterclockwise and lock with suitable assembly pin.    
3 Remove poly-V-belt (1).    
INSPECT Check     
4 Check poly-V-belt (1) for damage and wear.    
REFER TO MAINTENANCE     AP13.22-P-1351-01A 
    If damage and wear are present,
↓
Replace poly-V-belt (1).
 
5 Check clamping device (3) for damage and wear. If damage and wear are present,
↓
Replace clamping device (3).
AR13.25-P-3220MRI 
6 Check guide pulley (5) for damage and wear. If damage and wear are present,
↓
replace guide pulley (5).
*BA13.25-P-1003-01EA 
    TORQUE SPECIFICATION Screw/bolt, guide pulley to timing case *BA13.25-P-1003-01EA 
7 Check belt pulley of the engine for damage and wear. If damage and wear are present,
↓
Replace belt pulley.
AR03.30-P-1700MRI
8 Check belt pulley of the starter-alternator (M1/10) for damage and wear. If damage and wear are present,
↓
Replace starter-alternator (M1/10).
AR15.40-P-5060MRI
9 Check belt pulley of the refrigerant compressor with magnetic clutch (A9/7) for damage and wear. If damage and wear are present,
↓
replace refrigerant compressor with magnetic clutch (A9/7).
AR83.55-P-5310MRI
INSTALLING Install     
10 Prepare tensioning device (3) for installation. In the event of torn poly-V belts (1). AR13.25-P-3220-01MRH 
11 Mount poly-V-belt (1). NOTES Do not use belt wax or similar products. This leads to slipping of poly-V-belt (1). AR13.22-P-3902-02MRH 
12 Turn tensioning device (3) at multi-tooth pin (2) slightly counterclockwise, remove assembly pin and tension poly-V-belt (1) with tensioning device (3).    
13 Install charge air cooler.   AR09.41-P-6817MRI
WARNING Risk of burn injuries  , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust. Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. AS49.00-Z-0001-01A
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
14 Conduct engine test run while checking for proper operation of the engine.    
BELT TENSIONING DEVICE

Number Designation Engine 264
BA13.25-P-1003-01EA Screw/bolt, guide pulley to timing case Nm 45