Remove/Install Oil Separator On Crankcase - AR01.20-P-9692MRF
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Engine 264 in model 205, 253
with code 460 (Canada version)
Engine 264 in model 205, 253
with code 494 (US version)
Engine 264 in model 205, 253
with code 835 (South Korea version)
Engine 264 in model 205, 253
with code 945 (China Stage 6 exhaust treatment)
MODIFICATION NOTES
| 24.04.2020 | Reference and method for variant with code B01 (48V technology) supplemented. | Operation step 1.2. |
Fig 1: Oil Separator On Crankcase Components Location - Engine 264 In Model 253 With Codes 460; 494; 835 And 945
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil | Wear protective gloves, protective clothing and safety glasses. Do not fill engine oil into beverage containers. |
AS18.00-Z-0001-01A | |
| Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | ||
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | ||
| Remove/install | |||
| 1.1 | Remove the alternator (G2). | Engine 264 in model 205, 253 with code 460 (Canada version) except code B01 (48V technology) Engine 264 in model 205, 253 with code 494 (US version) except code B01 (48V technology) Engine 264 in model 205, 253 with code 835 (South Korea version) except code B01 (48V technology) Engine 264 in model 205, 253 with code 945 (China Stage 6 exhaust treatment) except code B01 (48V technology) |
AR15.40-P-5032MRI |
| 1.2 | Remove starter-alternator (M1/10). | Engine 264 in model 205, 253 with code 460 (Canada version) with code B01 (48V technology) Engine 264 in model 205, 253 with code 494 (US version) with code B01 (48V technology) Engine 264 in model 205, 253 with code 835 (South Korea version) with code B01 (48V technology) Engine 264 in model 205, 253 with code 945 (China Stage 6 exhaust treatment) with code B01 (48V technology) |
AR15.40-P-5060MRI |
| 2 | Remove left front engine carrier. | AR22.10-P-4325LWA | |
| 3 | Remove noise insulation (3) from the crankcase until the screws (2) are accessible. | ||
| 4 | Release and disconnect electrical connector at bleed line (4). | ||
| 5 | Remove screws (2) in the opposite order to the tightening procedure and remove oil separator (1) with the connected bleed line (4). | AR01.20-P-9692-01MRK | |
| *BA01.20-P-1002-03B | |||
| Check | |||
| 6 | Check seal of oil separator (1) for damage. | If problems are present on the sealing ring, ↓ replace oil separator (1). |
|
| 7 | Install in the reverse order. | ||
| Concluding tasks | |||
| 8 | Check engine oil level and correct if necessary. | ||
| AP18.00-P-1812MKI | |||
| Risk of burn injuries , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. | Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. | AS49.00-Z-0001-01A | |
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 9 | Perform engine test run. While doing so, check engine for proper operation and leak tightness. | ||
| 10 | Install lower engine compartment lining. | AR61.20-P-1105LW |
CRANKCASE VENTILATION SYSTEM, CYLINDER HEAD COVER
| Number | Designation | Engine 264 | |
|---|---|---|---|
| BA01.20-P-1002-03B | Bolt, oil separator to crankcase | Nm | 9 |