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Inspect Cylinders With A Light Probe - AR01.00-P-0200MRA

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Engine 177, 276.8 in model 205 

Engine 178 in model 190 

Engine 274.9 in model 205, 253 

Engine 276.8 in model 253 

MODIFICATION NOTES

05.08.2019 Reference document AH05.30-P-1000-02SZ added. Operation step 8.  

Shown on engine 274.9 

G12929936Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Remove spark plugs.    
REFER TO MAINTENANCE   Engine 276.8 in model 205, 253 AP15.10-P-1580D
REFER TO MAINTENANCE   Engine 178 in model 190 AP15.10-P-1580B
REFER TO MAINTENANCE   Engine 274.9 in model 205, 253 AP15.10-P-1580CWF
REFER TO MAINTENANCE   Engine 177 in model 205 AP15.10-P-1580C
2 Remove engine air intake duct upstream of air filter. Engine 274.9 in model 205, 253  
3 Remove lower engine compartment paneling. Engine 177 in model 205 AR61.20-P-1105LW
4 Remove charge air cooler and place to one side with attached coolant lines. Engine 276.8 in model 205
Engine 276.8 in model 253
AR09.41-P-6819MMV
5 Remove the circulation pump bracket. Engine 178 in model 190 AR09.41-P-6925MNB
6 Turn engine at center bolt of the crankshaft in the direction of engine rotation until the piston o the cylinder to be checked is at bottom dead center (BDC). SPECIAL TOOL Socket wrench bit Fig 1
7 Connect the endoscope (1) and guide the flexible endoscope through the spark plug bore into the cylinder to be checked.    
REFER TO SPECIAL TOOLS 000 588 01 21 00 Endoscope   WS01.00-P-0097B
INSPECT Check     
8 Check cylinder barrels.
General information on checking valves, valve seats and valve guides
  AH05.30-P-1000-02SZ
  General information on inspecting cylinder walls Engine 177, 276.8 in model 205
Engine 178 in model 190
Engine 276.8 in model 253
AH01.00-P-0300-01AMG
  General information on inspecting cylinder walls Engine 274.9 in model 205, 253
IMPORTANT If there is 'scoring' (wear to the cylinder), the cylinder barrel has become rough and honing marks are no longer visible.
If the condition of the cylinder barrels is not clearly recognizable,
↓
Remove cylinder head.
AH01.00-P-0300-01A 
    Right cylinder head
Engine 178 in model 190
AR01.30-P-5780MNB
    Left cylinder head
Engine 178 in model 190
AR01.30-P-5770MNB
    Cylinder head
Engine 274.9 in model 205, 253
AR01.30-P-5800MRB
    Right cylinder head
Engine 276.8 in model 205, 253
AR01.30-P-5780MMV
    Left cylinder head
Engine 276.8 in model 205, 253
AR01.30-P-5770MMV
    Right cylinder head
Engine 177 in model 205
AR01.30-P-5780MNA
    Left cylinder head
Engine 177 in model 205
AR01.30-P-5770MNA
9 Install in the reverse order.    
Fig 1: Identifying Socket Wrench Bit (001 589 65 09 00)
G07492046Courtesy of MERCEDES-BENZ USA