Replace Suspension Strut Tower - Ar62.20-P-1232LW
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Model 205
Model 213
Model 238
Model 253
Model 293
Shown on model 205.0
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. Model 205.0/1/2 213, 253, 293 | AS00.00-Z-0035-01A | |
| Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust | Wear dust filter mask, safety glasses and protective gloves. Use a suitable, grounded dust extraction system. |
AS60.00-Z-0007-01N | |
| General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system | AH00.00-Z-0300-01A | ||
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | ||
| Notes on battery | AH54.10-P-0001-01A | ||
| General information on body repair | AH60.00-N-0001-01A | ||
| Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | ||
| General information on crack diagnosis of aluminum parts | AH60.00-P-0014-01N | ||
| General information on repair of vehicles with ultra-strength steels. | AH60.00-P-0024-01N | ||
| Note on working on aluminum components and vehicles | AH60.00-P-0034-01LW | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blankets. | ||
| 3 | Partially remove upper front longitudinal member. | AR62.20-P-1287LW | |
| 4 | Set up straightening bench with straightening bench crossmembers and straightening set. | ||
| 000 588 01 23 00 Body straightening system | WS60.00-P-0023K | ||
| 5 | Place vehicle on straightening bench and fasten. | ||
| 6 | Remove strut tower (1). | AR62.20-P-1232-01LW | |
| 000 588 00 84 00 Heat gun | Round wire brush Spot weld milling machine Body power jigsaw Wet/dry vacuum cleaner Aluminum workplace Aluminum tools |
WS54.00-P-0049B | |
| 7 | Prepare suspension strut tower (1). | Round wire brush Aluminum workplace Aluminum tools |
AR62.20-P-1232-03LW |
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | ||
| General information on riveting | AH60.00-P-0003-01N | ||
| 8 | Install suspension strut tower (1). | AR62.20-P-1232-04LW | |
| 000 588 01 84 00 Welder | WS60.00-P-0021K | ||
| 000 588 01 23 00 Body straightening system | WS60.00-P-0023K | ||
Round wire brush Body power jigsaw Manual temporary fastener 6.35 mm Blind rivet gun (minimum pull-off force 19 kN) Wet/dry vacuum cleaner Aluminum workplace Aluminum tools |
|||
| Blind rivet 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1016-13A | ||
| Blind rivet 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1012-13A | ||
| Blind rivet 6.4 M6 (clamping range 5.82 mm to 7.82 mm, draw-off strength min. 16 kN) | *BR00.45-Z-1032-13A | ||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A | ||
| 9 | Release vehicle from straightening bench, lift and remove straightening bench. | ||
| 10 | Clean weld joints and sheet metal flange. | Round wire brush Aluminum workplace Aluminum tools |
|
| 11 | Partially install upper front longitudinal member. | AR62.20-P-1287LW | |
| 12 | Install detachable parts in the area of the repair point. |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1012-13A | Blind rivet 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |
| BR00.45-Z-1016-13A | Blind rivet 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | A 004 990 17 97 |
| BR00.45-Z-1032-13A | Blind rivet 6.4 M6 (clamping range 5.82 mm to 7.82 mm, draw-off strength min. 16 kN) | A 003 990 81 97 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |