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Remove/install lamp unit - AR82.10-P-4730RK

MODEL 231 

MODIFICATION NOTES

19.01.2016 "Remove voltage converter for front lamp unit" added. Operation step 12.2  
19.01.2016 "Remove control unit for LED headlamp range adjustment" added. Operation step 12.3  
19.01.2016 Remove LED module for front lamp unit, added. Operation step 12.4  

Shown on model 231 up to model year 2016 

Fig 1: Lamp Unit Remove/Install Components - Shown On Model 231 Up To Model Year 2016
G11129267DANGERNOTESREMOVINGINSTALLINGREFER TO SELF-DIAGNOSTIC SYSTEMSINSTALLATION IMPORTANTIMPORTANTINSPECTREFER TO MAINTENANCECourtesy of MERCEDES-BENZ USA
DANGER Risk of death  due to high voltage in xenon headlamps. Risk of explosion/risk of fire  caused by highly flammable materials in the vicinity of damaged xenon bulbs. Risk of injury  caused by UV light, hot components at xenon headlamps and glass splinters produced by bursting xenon bulbs. Risk of poisoning  caused by inhalation of mercury vapors and by toxic salts and mercury compounds being ingested or coming into contact with skin Do not touch parts conducting high voltage. Persons with active electronic implants  (e.g. cardiac pacemakers) must never work on xenon headlamps. Switch off the entire lighting system. Wear insulated safety shoes, safety glasses and protective gloves. Remove highly inflammable materials from the hazard area. Ensure sufficient ventilation in the working area. AS82.10-Z-0001-01A
NOTES Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVINGINSTALLING Remove/install     
1
REFER TO SELF-DIAGNOSTIC SYSTEMS
Carry out initial startup of left front lamp unit (E1) or right front lamp unit (E2) When replacing the left front lamp unit (E1) or the right front lamp unit (E2).
INSTALLATION IMPORTANT Note LAM number string on the left front lamp unit (E1) or right front lamp unit (E2).
AD00.00-P-2000-04A
2 Switch off ignition and remove transmitter key or KEYLESS-GO start/stop button from electronic ignition lock control unit    
3 Mask off front bumper using adhesive tape in the area of the left front lamp unit (E1) or the right front lamp unit (E2) On vehicles with matt paint and when individually removing the left front lamp unit (E1) or the right front lamp unit (E2).  
4.1 Detach front fender When individually removing the left front lamp unit (E1) or the right front lamp unit (E2). AR88.20-P-2000RK
4.2 Remove front fender When simultaneously removing the left front lamp unit (E1) and the right front lamp unit (E2). AR88.20-P-2000RK
5 Detach left or right front fender liner Detach left or right front fender liner until left front lamp unit (E1) or right front lamp unit (E2) is accessible. AR88.10-P-1300RK
6 Disconnect electrical connector (1) from left front lamp unit (E1) or right front lamp unit (E2)    
7 Detach washer fluid hose (2) from telescopic nozzle (3) On vehicles with headlamp cleaning system.
IMPORTANT Collect washer fluid which flows out.
 
8 Remove screw/bolt (4)    
9 Remove screw/bolt/bolts (5)    
10 Remove left front lamp unit (E1) or right front lamp unit (E2)    
11 Remove telescopic nozzle (3) On vehicles with headlamp cleaning system. When replacing the left front lamp unit (E1) or the right front lamp unit (E2). AR82.15-P-6100RK 
12.1 Remove left xenon light power supply module (E1n4) or right xenon light power supply module (E2n4) Model 231
with code 614 (Bi-xenon headlamps)
with code 615 (Bi-xenon headlamps with active light function)
When replacing the left front lamp unit (E1) or the right front lamp unit (E2).
AR82.10-P-4635RK 
12.2 Remove voltage converter for front lamp unit Model 231 with code 642 (Headlamps, LED, dynamic, right-side traffic)
When replacing the left front lamp unit (E1) or the right front lamp unit (E2).
AR82.10-P-4659RKM 
12.3 Remove control unit for LED headlamp range adjustment Model 231 with code 642 (Headlamps, LED, dynamic, right-side traffic)
When replacing the left front lamp unit (E1) or the right front lamp unit (E2).
AR82.10-P-4661RKM 
12.4 Remove LED module for front lamp unit Model 231 with code 642 (Headlamps, LED, dynamic, right-side traffic)
When replacing the left front lamp unit (E1) or the right front lamp unit (E2).
AR82.10-P-4656RKM 
13 Remove left front actuation module, LED exterior lighting (E1n7) or right front actuation module, LED exterior lighting (E2n7) Model 231 with code 614 (Bi-xenon headlamps)
with code 615 (Bi-xenon headlamps with active light function)
When replacing the left front lamp unit (E1) or the right front lamp unit (E2).
AR82.10-P-4655RK 
14 Install in the reverse order    
INSPECT Check     
15
REFER TO MAINTENANCE
Inspect headlamp adjustment, correct if necessary   AP82.10-P-8260R