Completely Replace C And D-Pillar Side Wall - AR63.10-P-0800GQ
MODEL 166.0
| Remove | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| General information on repair of vehicles with ultra-strength steels. | AH60.00-P-0024-01N | ||
| Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | ||
| General information on body repair | AH60.00-N-0001-01A | ||
| 1 | Remove all detachable parts in area to be repaired | AR47.10-P-4100GQ | |
| 2 | Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket | ||
| 3 |
Equip straightening bench with module members, cross members and straightening tool set 000 588 01 23 00 Body straightening system |
WS60.00-P-0023K | |
| 4 | Place vehicle on straightening bench and fasten | ||
| 5 | Remove outer side wall | AR63.10-P-0805GQ | |
| 6 | Remove outer C-pillar (1) and inner rear side wall (2) | AR63.10-P-0800-01GQ | |
| Zinc dust paint suitable for spot welding, replaced by A 000 986 28 00 1K zinc dust paint | *BR00.45-Z-1001-07A | ||
| 7 | Prepare outer C-pillar (1) and inner rear side wall (2) for installation | AR63.10-P-0800-02GQ | |
| Zinc dust paint suitable for spot welding, replaced by A 000 986 28 00 1K zinc dust paint | *BR00.45-Z-1001-07A | ||
| Install | |||
| 8 |
Install outer C-pillar (1) and inner rear side wall (2) and weld in | AR63.10-P-0800-03GQ | |
| General information on riveting | AH60.00-P-0003-01N | ||
| 000 588 02 84 00 Welder | WS60.00-P-0022K | ||
| Flow-form rivet structure up to 3.5 mm clamping range (S1) | *BR00.45-Z-1026-13A | ||
| White sealing compound, 310 ml, DBL 6069.20 | *BR00.45-Z-1003-01A | ||
| Blind rivet 6.5X12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1012-13A | ||
| Zinc dust paint suitable for spot welding, replaced by A 000 986 28 00 1K zinc dust paint | *BR00.45-Z-1001-07A | ||
| 9 | Install outer sidewall | AR63.10-P-0805GQ | |
| 10 | Release vehicle from straightening bench, lift vehicle and remove straightening bench | ||
| 11 | Clean repair areas | ||
| 12 | Remove welding protection blankets | ||
| 13 | Risk of explosion
caused by paint vapors igniting. Risk of poisoning
caused by inhaling paint vapors. Prime repair area using primer filler |
No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. Use only primer filler approved by Daimler AG. |
AS98.00-Z-0002-01A |
| 14 | Seal seam following repairs | AR97.10-P-4000GQ | |
| 15 | Risk of explosion
caused by paint vapors igniting. Risk of poisoning
caused by inhaling paint vapors. Paint repair areas and adjacent surfaces |
No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. Use only paints approved by Daimler AG. |
AS98.00-Z-0002-01A |
| 16 | Add cavity preserving agent | AR97.20-P-1500GQ | |
| 17 | Install all detachable parts in area to be repaired |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding, replaced by A 000 986 28 00 1K zinc dust paint | A 000 986 34 42 |
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1012-13A | Blind rivet 6.5X12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |
| BR00.45-Z-1026-13A | Flow-form rivet structure up to 3.5 mm clamping range (S1) | A 000 991 11 33 |