Cutting Out Side Wall, C And D-Pillars Inside - AR63.10-P-0800-01GQ

MODEL 166.0 

Dimension 

1. Scribe separating point on paneling (1.2) and cut (area A).

   Reference line is the edge (arrow) of the side wall separating point. Do not damage components below.

2. Remove paneling section (1.2).

   Section must be reinstalled later.

3. Expose spot welds on outer C-pillar (1) and cut out (areas B₁ , B₂ , D₁ , D₂ and D₃ ).
4. Drill Ø 6.7 mm spot welds in outer C-pillar (1) (area C).
5. Drill Ø 6.7 mm spot welds in outer C-pillar (1) (areas E₁ and E₂ ).
6. Expose spot welds on outer C-pillar (1) and cut out (areas F₁ , F₂ , G₁ , G₂ and G₃ ).
7. Drill Ø 6.7 mm spot welds in inner rear side wall (2) (areas H₁ , H₂ and H₃ ).
8. Scribe separating point on inner rear side wall (2) and cut (areas J₂ and J₃ ).

   The separation lines in area J₂ and J₃ should facilitate removal. Separating point can be selected freely.

9. Expose spot welds on inner rear side wall (2) and cut out (areas J₁ and K).
10. Drill Ø 6.7 mm spot welds in inner rear side wall (2) (area I).
11. Remove damaged outer C-pillar (1) and inner rear side wall (2).
12. Remove section on inner rear side wall (2).
13. Grind mating surfaces down to bare metal in the cross-hatched areas.

    Sand down spot weld flanges to bare metal on both sides.

14. Remove shavings and drill chips.
15. Coat insides of spot weld flanges with zinc dust paint.