Remove/Install Outer B-Pillar Panel - AR63.20-P-1021GQ

MODEL 166.0 with CODE Z04 (Light armoring) 

MODEL 166.0 with CODE Z05 (B5 armoring on special protection version) 

Shown on model 166.8 

	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
	General information on repair of vehicles with ultra-strength steels.		AH60.00-P-0024-01N
	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General information on body repair		AH60.00-N-0001-01A
	Remove
1	Remove all detachable parts in area to be repaired
2	Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket
3	Set up straightening bench with module members, crossmember and straightening set 000 588 01 23 00 Body straightening system	Observe set-up plans provided.	WS60.00-P-0023K
4	Place vehicle on straightening bench and fasten
5	Remove outer B-pillar paneling (1)		AR63.20-P-1021-01GQ
		Zinc dust paint suitable for spot welding, replaced by A 000 986 28 00 1K zinc dust paint	*BR00.45-Z-1001-07A
6	Prepare outer B-pillar paneling (1) for installation		AR63.20-P-1021-02GQ
		Zinc dust paint suitable for spot welding, replaced by A 000 986 28 00 1K zinc dust paint	*BR00.45-Z-1001-07A
	Install
7	Set up side portal frame with portal straightening set 000 588 01 23 00 Body straightening system	Observe set-up plans provided.	WS60.00-P-0023K
8	Install outer B-pillar paneling (1)		AR63.20-P-1021-03GQ
		Zinc dust paint suitable for spot welding, replaced by A 000 986 28 00 1K zinc dust paint	*BR00.45-Z-1001-07A
9	Remove side portal frame with portal straightening set
10	Release vehicle from straightening bench, lift vehicle and remove straightening bench
11	Clean repair area
12	Remove welding protection blankets
13	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors. Prime repair area with primer filler	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. Use only primer filler approved by Daimler AG.	AS98.00-Z-0002-01A
14	Seal seam following repairs	Supplement standard seam seal.
15	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors. Paint repair area adjacent surfaces	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. Use only primer filler approved by Daimler AG.	AS98.00-Z-0002-01A
16	Add cavity preserving agent		AR97.20-P-1500GQ
17	Install all removed detachable parts