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Install Outer B-Pillar Panel - AR63.20-P-1021-03GQ

MODEL 166.0 with CODE Z04 (Light armoring) 

MODEL 166.0 with CODE Z05 (B5 armoring on special protection version) 

REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding, replaced by A 000 986 28 00 1K zinc dust paint A 000 986 34 42
BR00.45-Z-1002-13A Blind rivet with polygrip countersunk head 6.4X14 (clamping range 2 mm to 8.5 mm, draw-off strength min. 10.8 kN) A 003 990 86 97 05
  1. Install side wall paneling (1), fit and fix in place.
  2. Drill Ø 6.7 mm rivet holes in an side wall paneling (1) (areas V1). Use drill bits and milling cutters for high-strength steels (USIBOR) and rivets.
  3. Remove side wall paneling (1).
  4. Deburr rivet holes on both sides and apply zinc dust paint to insides of rivet connections.
  5. Install side wall paneling (1), fit and fix in place.
  6. Side wall paneling (1) SHIELDED GAS SEAM WELD (area W1, W2, and W3).
  7. Side wall paneling (1) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (area U3 and U4).
  8. Side wall paneling (1) SHIELDED GAS PLUG WELD (area U1, U2).
  9. Rivet side wall paneling (1) with Ø 6.4X14 countersunk-head rivets (area V1).
  10. Grind inert gas weld down flat on side wall paneling.
  11. Fill inert gas welds with body solder and smooth.
  12. Remove shavings and drill chips. Use wet/dry vacuum cleaner.
    G12079861