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Remove Outer B-Pillar Panel - AR63.20-P-1021-01GQ

MODEL 166.0 with CODE Z04 (Light armoring) 

MODEL 166.0 with CODE Z05 (B5 armoring on special protection version) 

REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding, replaced by A 000 986 28 00 1K zinc dust paint A 000 986 34 42
  1. Scribe separating point on side wall paneling (1) and cut (areas A, B1 and B2).

    IMPORTANT Separating point in area B2 is Y-marking (arrow). Determine separating point in area A and B1 according to degree of damage.

  2. Expose and cut out spot welds on side wall paneling (1) (areas B3, C1 and C2). Use drill bits and milling cutters for high-strength steels (USIBOR) and rivets.
  3. Remove damaged side wall paneling.
    G12079858
  4. Grind mating surfaces on body (4) down to bare metal in crosshatched areas.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  5. Remove shavings and drill chips. Use wet/dry vacuum cleaner.
  6. Coat insides of spot weld flanges with zinc dust paint.
    G12079859