Remove/Install Transfer Case Oil Cooler - AR28.55-P-1000MNE
Model 213 with engine 177 with transmission 725.0
with code M005 (4MATIC)
Fig 1: Transfer Case Oil Cooler Components Location - Model 213 With Engine 177 With Transmission 725.0 With Code M005
| Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil | Wear protective gloves, protective clothing and safety glasses. Do not pour transmission oil into beverage bottles. |
AS00.40-Z-0001-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. | AS20.00-Z-0001-01A | |
| Notes on threaded connections fastened using a tightening angle-based tightening process | AH00.00-P-0020-01A | ||
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | ||
| Remove/install | |||
| 1 | Secure vehicle on vehicle lift | AR00.60-P-0100CW | |
| 2 | Drain coolant from low-temperature circuit | AR09.41-P-6834MNE | |
| 3 | Remove the exhaust system | AR49.10-P-7142MNE | |
| 4 | Remove heat shield behind transmission | ||
| 5 | Remove propeller shaft from output flange of transfer case, slide towards rear and shim | AR41.10-P-0040-01LW | |
| Drift for releasing the fitting sleeves in the flexible couplings | WF58.50-P-4110-01A | ||
| *BA41.10-P-1001-01M | |||
| Fig 2 | |||
| 6 | Remove rear engine support | AR22.10-P-4360MNE | |
| 7 | Lower transmission far enough until all bolts (2) are accessible | ||
| 8 | Remove screw/bolts (2) | *BA28.10-P-1011-01G | |
| 9 | Remove oil cooler (1) and seal openings with suitable stop plugs | Fig 3 | |
| 10 | Install in the reverse order | ||
11 |
Risk of accident
from vehicle starting off by itself when engine running. Risk of injury
(bruises and burns) resulting from working on the engine while it is being started or when it is running. Perform engine test run and check transfer case in area of oil cooler (1) for leak tightness |
Secure vehicle to prevent it from starting off by itself. Wear buttoned-up and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A |
| 12 | Install center and rear sections of lower engine compartment paneling | AR61.20-P-1105LWE |
COMPLETE TRANSFER CASE
| Number | Designation | Transmission 725.0 in model 205, 213, 217, 218, 222, 238, 253 with code M005 (4MATIC) |
|
|---|---|---|---|
| BA28.10-P-1011-01G | Bolt, oil cooler to transfer case | Nm | 10 |
PROPELLER SHAFT
| Number | Designation | Model 213 | |||
|---|---|---|---|---|---|
| BA41.10-P-1001-01M | Flexible coupling to transmission/rear axle differential or propeller shaft | Direct threaded connection | Stage 1 | Nm | 60 |
| Stage 2 | ∠° | 90 | |||