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Home >> Mercedes Benz >> 2017 >> GT AMG >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine - Cooling System -- 190 Chassis >> Testing & Repair >> Drain/Fill Low-Temperature Circuit Coolant - AR20.00-P-1144MNJ

Drain/Fill Low-Temperature Circuit Coolant - AR20.00-P-1144MNJ

Engine 178.9 in model 190.381 

G16681844Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the overpressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A 
WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice  Notes on coolant   AH20.00-P-2080-01KOA 
Notice  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
  Notes on coolant level   AH20.00-P-1142-01CW 
REMOVING Remove     
1 Remove engine cover.    
REFER TO MAINTENANCE   Engine 178.9 in model 190.381
with code M032 (Black Series version)
AP01.10-P-2405-01GT
2 Slowly open cap (2) at upper low-temperature circuit coolant expansion reservoir (1) and remove.    
3 Remove front section of the bottom engine compartment lining.   AR61.20-P-1105RGB
  Drain off     
4 Remove coolant hose (3) from coolant pipe (4) and catch escaping coolant in suitable container. SPECIAL TOOL Hose clamp pliers Fig 2
5 Attach coolant hose (3) to coolant pipe (4). SPECIAL TOOL Hose clamp pliers Fig 2
  Pour in     
6 Connect vehicle diagnostic system and switch on    
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04B
7 Start fill mode of coolant circuit.    
8 Fill in coolant.   AR20.00-P-1142-04A 
    NOTES
Do not fill coolant circuit without activating fill mode.
Proper distribution of the coolant is otherwise not ensured.
 
    SPECIAL TOOL Electric vacuum pump Fig 4
    SPECIAL TOOL NTKL Adaption Fig 1
    SPECIAL TOOL Cooler vacuum filling device Fig 5
    SPECIAL TOOL Test cap Fig 3
9 End fill mode of coolant circuit.    
10 Start bleed routine of coolant circuit. IMPORTANT This involves actuating the coolant pumps to remove residual air from the coolant circuit.  
    If the bleeding routine was not completed successfully:

Repeat bleed routine of coolant circuit.
 
11 Disconnect diagnostic system and switch off    
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04B
INSPECT Check     
12 Check coolant level, correct if necessary. FLUID SPECIFICATION Cooling system *BF20.00-P-1001-02U 
13 Check coolant circuit for leaktightness.   AR09.41-P-1011MNB
INSTALLING Install     
14 Install front section of lower engine compartment lining.   AR61.20-P-1105RGB
15 Install cap (2) at upper low-temperature circuit coolant expansion reservoir (1).    
16 Install engine cover.    
REFER TO MAINTENANCE   Engine 178.9 in model 190.381
with code M032 (Black Series version)
AP01.10-P-2405-01GT
    TORQUE SPECIFICATION Screw, Engine cover at front to bracket *BA01.10-P-1001-01G 
ENGINE COVER

Number Designation Engine 178
BA01.10-P-1001-01G Screw, Engine cover at front to bracket Nm 6
COOLING SYSTEM

Number Designation Engine 178 in model 190.381
BF20.00-P-1001-02U Cooling system Workshop replacement amount Main circuit Liter ≈ 12, 6
Low-temperature circuit Liter ≈ 9, 1
Antifreeze/water Down to -37°C  
-38°C and below  
Specifications for Operating Fluids, sheet -
Specifications for Operating Fluids, sheet -
Specifications for Operating Fluids, sheet -
-25_°C 40/60
Specifications for Operating Fluids, sheet BB00.40-P-0325-06A
Specifications for Operating Fluids, sheet BB00.40-P-0326-06A
Fig 1: Identifying NTKL Adaption (285 589 01 21 00)
G10126592Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Hose Clamp Pliers (454 589 00 37 00)
G12939525Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Test Cap (210 589 00 91 00)
G09981975Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Electric Vacuum Pump (285 589 02 21 00)
G10126591Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Cooler Vacuum Filling Device (285 589 00 21 00)
G09981978Courtesy of MERCEDES-BENZ USA