Remove/Install Outer Rear Wheel Well - Ar63.10-P-0665GQX

Model 166.8 

Fig 1: Outer Rear Wheel Well Component Location (Model 166.8)

Courtesy of MERCEDES-BENZ USA

	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A .
Topical note	General information on body repair		AH60.00-N-0001-01A
	General information on MB materials		AH98.00-P-9409-03A .
	Remove
1	Remove detachable parts in area to be repaired
2	Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket
3	Remove rear fender		AR63.50-P-1400GQX .
4	Remove outer rear wheel well (1)		AR63.10-P-0660-01GQX .
		Commercially available equipment/tools: Round wire brush, spot weld cutter, drill bit and cutter for high-strength steels, body power jigsaw, wet/dry vacuum cleaner.
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A .
5	Prepare outer rear wheel well (1) for installation		AR63.10-P-0670-05GQX .
		Commercially available equipment/tools: Round wire brush, body power jigsaw.
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A .
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A .
6	Install outer rear wheel well (1), fit and fix in place		AR63.10-P-0670-06GQX .
Topical note	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A .
	General information on riveting		AH60.00-P-0003-01N .
	000 588 01 84 00 Welder		WS60.00-P-0021K .
	000 588 02 84 00 welder	Commercially available devices/tools  : Blind rivet tool Manual temporary fastener, 6.35 mm Hand drill Wet/dry vacuum cleaner	WS60.00-P-0022K .
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A .
		Blind rivet 6.5X14.5 (clamping range 4 mm to 7 mm, draw-off	*BR00.45-Z-1016-13A .
		strength min. 19 kN)
7	Install rear fender		AR63.50-P-1400GQX .
8	Clean welds and sheet metal flanges	Commercially available equipment/tools: Round wire brush.
9	Remove fire-resistant welding blankets
10	Clean repair area	Commercially available equipment/tools: Wet/dry vacuum cleaner.
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A .
11	Prime repair area using primer filler
Topical note	Notes on paint work repairs		AH98.00-P-9408-02A .
		Use only primer filler approved by Daimler AG.
	Risk of explosion  and poisoning caused by solvent vapors and gasses. Risk of injury  to skin and eyes when working with anticorrosion agents	Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection.	AS97.00-Z-0001-01A .
12	Seal seam following repairs		AR97.10-P-4000GQ .
Topical note	Notes on sprayable joint sealant		AH97.10-P-0002-01A .
	Notes on seam seal		AH97.10-P-0002-02A .
		Supplement standard seals with sealant.
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A .
13	Paint repair areas and adjacent surfaces
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A .
		Use only paints approved by Daimler AG.
14	Add cavity preserving agent		AR97.20-P-1500GQ .
15	Install detachable parts in area to be repaired

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42
BR00.45-Z-1016-13A	Blind rivet 6.5X14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN)	A 004 990 17 97