(Remove/Install Transmission - AR26.10-P-0020OLC)
Transmission 716.7 in model 213 with engine 274
Transmission 716.7 in model 238 with engine 274
| Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil | Wear protective gloves, protective clothing and safety glasses. Do not pour transmission oil into beverage bottles. |
AS00.40-Z-0001-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | ||
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| Notes on bolted connections with self tapping screws | AH00.00-P-0007-01SF | ||
| Notes on threaded connections fastened using a tightening angle-based tightening process | AH00.00-P-0020-01A | ||
| Remove | |||
| 1 | Shift transmission (1) into neutral position | ||
| 2 | Release parking brake | ||
| 3 | Remove ground line at battery | Transmission 716.7 in model 213 with engine 274 | AR54.10-P-0003LW |
| Transmission 716.7 in model 238 with engine 274 | AR54.10-P-0003LWO | ||
| 4 | Secure vehicle on vehicle lift | AR00.60-P-0100CW | |
| 5 | Remove center and rear section of lower engine compartment paneling | AR61.20-P-1105LWE | |
| 6 | Remove brackets (2) | ||
| 7 | Remove clamp from exhaust system to catalytic converter | ||
| 8 | Detach ground line (3) from transmission (1) | ||
| 9 | Release and disconnect line of hydraulic clutch operation system | AR25.20-P-0150LW | |
| 10 | Remove rear engine cross member | Transmission 716.7 in model 213 with engine 274 | AR22.10-P-4360OLC |
| Transmission 716.7 in model 238 with engine 274.9 | |||
| AR22.10-P-4360MRD | |||
| 11 | Secure transmission (1) against falling down | ||
| 12 | Disconnect electrical connector of transmission neutral position sensor and expose | AR26.19-P-0003LW | |
| 13 | Detach flex disk of propeller shaft at transmission end | AR41.10-P-0040-01LW | |
| Drift for releasing the fitting sleeves in the flexible couplings | WF58.50-P-4110-01A | ||
| Fig 1 | |||
| 14 | Remove center shifter console and shift rod from transmission (1) | AR26.60-P-0600-02LW | |
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| 000 588 10 62 00 Support plate | WS26.00-P-3309B | ||
| 15 | Remove bolts and remove transmission (1) downwards at an incline | ||
| 16 | Remove coupling and check for damage | If damage is present ↓ Replace connector. |
AR25.10-P-0050OLC |
| 17 | Check rear radial shaft sealing ring on crankshaft for leak tightness and for external damage | In event of leakage and external damage ↓ Replace rear radial shaft sealing ring of crankshaft. Transmission 716.7 in model 213 with engine 274.9 Transmission 716.7 in model 238 with engine 274.9 |
AR03.20-P-3064MRD |
| 18 | Check pilot bushing for corrosion and damage | In the event of corrosion or damage ↓ replace pilot bushing. |
|
| 19 | Clean transmission input shaft on splined shaft and guide | Assembly cleaner | *BR00.45-Z-1028-04A |
| 20 | Apply light coating of heat-resistant lubricant to transmission input shaft on splined shaft all way round | Otherwise the clutch lining will be damaged. Heat-resistant lubricant |
*BR00.45-Z-1074-06A |
| Install | |||
| 21 | Install clutch | AR25.10-P-0050OLC | |
| 22 | Insert transmission (1) and screw in bolts | The pilot bearing will otherwise be damaged. |
|
| *BA26.10-P-1001-01J | |||
| 23 | Mount center shifter console and shift rod onto transmission (1) | AR26.60-P-0600-02LW | |
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| 000 588 10 62 00 Support plate | WS26.00-P-3309B | ||
| Long-life grease | *BR00.45-Z-1001-06A | ||
| 24 | Attach flex disk of propeller shaft at transmission end | AR41.10-P-0040-01LW | |
| *BA41.10-P-1001-01M | |||
| *BA41.10-P-1001-01N | |||
| Fig 1 | |||
| 25 | Mount electrical connector of transmission neutral position sensor, assemble and lock in place | AR26.19-P-0003LW | |
| 26 | Unfasten securing device for transmission (1) | ||
| 27 | Install rear engine cross member | Transmission 716.7 in model 213 with engine 274 | AR22.10-P-4360OLC |
| Transmission 716.7 in model 238 with engine 274 | AR22.10-P-4360MRD | ||
| 28 | Assemble line of hydraulic clutch operation system and lock in place | AR25.20-P-0150LW | |
| 29 | Mount ground line (3) onto transmission (1) | *BA00.19-P-1038-02A | |
| *BA00.19-P-1039-02B | |||
| 30 | Mount new clamp for exhaust system onto catalytic converter | *BA49.10-P-1002-02G | |
| *BA49.10-P-1002-02I | |||
| 31 | Attach ground cable for battery | Transmission 716.7 in model 213 with engine 274 | AR54.10-P-0003LW |
| Transmission 716.7 in model 238 with engine 274 | AR54.10-P-0003LWO | ||
| 32 | Check and correct transmission oil level | AR26.00-P-0200LW | |
| 33 | Read out and erase fault memory | ||
| Transmission 716.7 in model 213 with engine 274 | AD00.00-P-2000-04B | ||
| Transmission 716.7 in model 238 with engine 274 | AD00.00-P-2000-06LWO | ||
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 34 | Conduct engine test run, and check transmission (1) for leak tightness and proper operation | ||
| 35 | Install bracket (2) | ||
| 36 | Install center and rear sections of lower engine compartment paneling | AR61.20-P-1105LWE | |
| 37 | Disconnect vehicle from vehicle lift | AR00.60-P-0100CW |
GROUND POINTS
| Number | Designation | Model 213 | ||
|---|---|---|---|---|
| BA00.19-P-1038-02A | Screw/bolt/nut, ground line to transmission/underfloor | M8 | Nm | 20 |
GROUND POINTS
| Number | Designation | Model 238 | ||
|---|---|---|---|---|
| BA00.19-P-1039-02B | Bolt/nut, ground line to transmission/underfloor | M8 | Nm | 20 |
MANUAL TRANSMISSION COMPLETE
| Number | Designation | Transmission 716.7 | |
|---|---|---|---|
| BA26.10-P-1001-01J | Bolt/nut, transmission to engine | Nm | 40 |
PROPELLER SHAFT
| Number | Designation | Model 213 | |||
|---|---|---|---|---|---|
| BA41.10-P-1001-01M | Flexible coupling to transmission/rear axle differential or propeller shaft | Direct threaded connection | Stage 1 | Nm | 60 |
| Stage 2 | ∠° | 90 | |||
PROPELLER SHAFT
| Number | Designation | Model 238 | |||
|---|---|---|---|---|---|
| BA41.10-P-1001-01N | Flexible coupling to transmission/rear axle differential or propeller shaft | Direct threaded connection | Stage 1 | Nm | 60 |
| Stage 2 | ∠° | 90 | |||
EXHAUST SYSTEM
| Number | Designation | Model 213 with engine 274 | |
|---|---|---|---|
| BA49.10-P-1002-02G | Clamp at catalytic converter and front exhaust system | Nm | 22 |
EXHAUST SYSTEM
| Number | Designation | Model 238 with engine 274 | |
|---|---|---|---|
| BA49.10-P-1002-02I | Clamp to catalytic converter and front exhaust system | Nm | 22 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-06A | Long-life grease | A 000 989 63 51 11 |
| BR00.45-Z-1028-04A | Assembly cleaner | A 000 986 56 01 |
| BR00.45-Z-1074-06A | Heat-resistant lubricant | A 000 989 91 51 |