(Remove/Install Clutch - AR25.10-P-0050OLC)

Transmission 716.7 in model 213 

Transmission 716.7 in model 238 

Courtesy of MERCEDES-BENZ USA

Warning	Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
Caution	Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil	Wear protective gloves, protective clothing and safety glasses. Do not pour transmission oil into beverage bottles.	AS00.40-Z-0001-01A
Caution	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Remove
1	Remove the transmission (1)	Transmission 716.7 in model 238 with engine 654	AR26.10-P-0020OLD
		Transmission 716.7 in model 213 with engine 274 Transmission 716.7 in model 238 with engine 274	AR26.10-P-0020OLC
2	Remove bolts (2) and take off clutch pressure plate (3) with clutch plate (4)	Unfasten bolts (2) gradually in a crosswise pattern. Otherwise, the clutch pressure plate (3) may tilt or warp.
3	Check clutch pressure plate (3) and clutch plate (4) for damage	In the case of complaints. ↓ Replace clutch pressure plate (3) and clutch plate (4).	AR25.10-P-0050-01LW
4	Check clutch operating system (6) for noise, irregular running, leaks and wear	In the case of complaints. ↓ Replace clutch operating system (6).	AR25.20-P-4000LW
5	Check starter ring gear and flywheel (7) for signs of wear and damage	In the case of complaints. ↓ Install a new flywheel (7). Transmission 716.7 in model 238 with engine 654	AR03.30-P-8001OLC
		Transmission 716.7 in model 213 with engine 274.9 Transmission 716.7 in model 238 with engine 274.9	AR03.30-P-8001MRD
6	Check guide bearing (8) for wear and damage	In the case of complaints. ↓ Install a new flywheel (7). Transmission 716.7 in model 238 with engine 654	AR03.30-P-8001OLC
		Transmission 716.7 in model 213 with engine 274.9 Transmission 716.7 in model 238 with engine 274.9	AR03.30-P-8001MRD
7	Check radial shaft sealing ring (9) for leaks	In the case of complaints. ↓ Fit a new radial shaft sealing ring (9).	AR26.40-P-0335LW
8	Clean friction surfaces (3a, 7a) on flywheel (7) and clutch pressure plate (3), degrease and dress with abrasive cloth	Assembly cleaner	*BR00.45-Z-1028-04A
	Install
9	Mount clutch pressure plate (3) with clutch plate (4) onto flywheel (7)	Its correct direction of installation is specified on the clutch plate (4). Incorrect installation will result in damage to the clutch plate (4) and transmission (1). Tighten bolts (2) in stages in a diagonal pattern. Otherwise, the clutch pressure plate (3) may tilt or warp. Center clutch plate (4) using centering pin (012).
		Screw/bolt, clutch pressure plate to flywheel or two-mass flywheel	*BA25.10-P-1001-01H
		Alignment punch	Fig 1
10	Remove alignment punch (012)	Alignment punch	Fig 1
11	Install transmission (1)	Transmission 716.7 in model 238 with engine 654	AR26.10-P-0020OLD
		Transmission 716.7 in model 213 with engine 274 Transmission 716.7 in model 238 with engine 274	AR26.10-P-0020OLC

Clutch

Fig 1: Identifying Alignment Punch (201 589 08 15 00)

Courtesy of MERCEDES-BENZ USA