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Home >> Mercedes Benz >> 2017 >> E43 AMG >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Roof (213 Chassis) >> Testing & Repair >> Remove/Install Rear Section On Center Roof Paneling - Ar65.10-P-5760LWT

Remove/Install Rear Section On Center Roof Paneling - Ar65.10-P-5760LWT

Model 213.2 

with code 413 (Panoramic sliding sunroof/glass roof) 

Fig 1: Rear Roof Panel Component Location (Model 213.2) (With Code 413 - Panoramic Sliding Sunroof/Glass Roof)
G13747072Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. AS00.00-Z-0035-01A
  General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system   AH00.00-Z-0300-01A
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  Notes on battery   AH54.10-P-0001-01A
  General information on body repair   AH60.00-N-0001-01A
  Pretreatment of bonding surfaces   AH60.00-P-0008-01SX
  Notes on acoustic foam and structural foam in the vehicle   AH60.00-P-0039-01LWE
  General information on MB materials   AH98.00-P-9409-03A
REMOVING Remove     
1 Remove detachable parts in area to be repaired    
2 Cover all detachable parts remaining on vehicle with spark protection blankets    
3 Remove roof paneling rear section (1)   AR65.10-P-5760-01LWT 
REFER TO SPECIAL TOOLS 000 588 00 84 00 Heat gun IMPORTANTCommercially available devices/tools 
Round wire brush
Spot weld milling machine
Wet/dry vacuum cleaner
WS54.00-P-0049B
Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A 
Primer stick *BR00.45-Z-1012-07A 
SPECIAL TOOL Set of spacer blocks Fig 2
4 Prepare roof paneling rear section (1) + IMPORTANTCommercially available devices/tools  AR65.10-P-5760-02LWT 
Round wire brush Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A 
INSTALLING Install     
  The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases Use insulating mats. Wear protective clothing, safety glasses and a protective mask.
Remove highly inflammable materials from the hazard area. Use air extraction system.
AS00.00-Z-0007-01A
  Measures for preventing damage to components when performing electric welding and soldering work   AH60.00-P-0001-02A
5 Install roof paneling rear section (1)   AR65.10-P-5760-03LWT 
REFER TO SPECIAL TOOLS 000 588 01 84 00 Welder IMPORTANTCommercially available devices/tools  Round wire brush Wet/dry vacuum cleaner WS60.00-P-0021K
2-component adhesive for reinforcements *BR00.45-Z-1152-02A 
Teroson MS 222 *BR00.45-Z-1157-02A 
Parts kit for 2-component adhesive for body *BR00.45-Z-1162-02A 
SPECIAL TOOL Set of spacer blocks Fig 2
6 Clean welds and sheet metal flanges IMPORTANTCommercially available devices/tools  Round wire brush  
7 Remove spark protection blankets    
8 Clean repair area IMPORTANTCommercially available devices/tools  Wet/dry vacuum cleaner  
9 Prime repair area using primer filler
Notes on paintwork repairs
IMPORTANT Use only primer filler approved by Daimler AG:
 
AH98.00-P-9408-02A
10 Seal seam following repairs   AR97.10-P-4000LWE
11 Paint repair areas and adjacent surfaces Notes on paintwork repairs Use only paints approved by Daimler AG: AH98.00-P-9408-02A
12 Add cavity preserving agent   AR97.20-P-1500LWE
13 Install all detachable body components in area to be repaired    
Fig 2: Spacer Blocks (216 589 02 23 00)
G07321227Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
BR00.45-Z-1012-07A Primer stick A 000 986 27 50
BR00.45-Z-1152-02A 2-component adhesive for reinforcements A 011 989 99 71
BR00.45-Z-1157-02A Teroson MS 222 A 012 989 14 71
BR00.45-Z-1162-02A Parts kit for 2-component adhesive for body A 012 989 17 71