Replace Rear Fender Complete - Ar63.50-P-1401LWE
Model 213.0
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A . | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A . | |
| Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. | AS00.00-Z-0035-01A | |
| Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel. | No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel. | AS47.00-Z-0001-01A . | |
| General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system | AH00.00-Z-0300-01A . | ||
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A . | ||
| Notes on battery | AH54.10-P-0001-01A . | ||
| General information on body repair | AH60.00-N-0001-01A . | ||
| Pretreatment of bonding surfaces | AH60.00-P-0008-01SX . | ||
| Notes on acoustic foam and structural foam in the vehicle | AH60.00-P-0039-01LWE . | ||
| General information on MB materials | AH98.00-P-9409-03A . | ||
| Remove | |||
| 1 | Remove detachable parts in area to be repaired | ||
| 2 | Cover all detachable parts remaining on vehicle with spark protection blankets | ||
| 3 | Separate rear fender (1) | AR63.50-P-1401-01LWE | |
| 000 588 00 84 00 Heat gun | Round wire brush Body power jigsaw Spot weld milling machine Wet/dry vacuum cleaner |
WS54.00-P-0049B . | |
| Primer stick | *BR00.45-Z-1012-07A . | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A . | ||
| 4 | Prepare rear fender (1) | Round wire brush Body power jigsaw |
AR63.50-P-1401-02LWE . |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A . | ||
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A . | |
| Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A . | ||
| General information on riveting | AH60.00-P-0003-01N . | ||
| 5 | Install rear fender (1) | AR63.50-P-1401-03LWE . | |
| 000 588 01 84 00 Welder | WS60.00-P-0021K . | ||
| 000 588 02 84 00 Welder | WS60.00-P-0022K . | ||
| Gap dimensions on hoods, doors and lids Round wire brush Manual temporary fastener 6.35 mm Blind rivet gun (minimum pull-off force 19 kN) Wet/dry vacuum cleaner |
AR60.00-P-0700-01LWE . | ||
| Rear door to side section, bottom | *BE60.00-P-1009-01GA . | ||
| Trunk lid to fender at rear, top | *BE60.00-P-1011-01GA . | ||
| Rear sidewall to taillamp | *BE60.00-P-1014-01GA . | ||
| White sealing compound, 310 ml, DBL 6069.20 | *BR00.45-Z-1003-01A . | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A . | ||
| Adhesive kit, body, 2-component adhesive | *BR00.45-Z-1092-02A . | ||
| Blind rivet 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1035-13A . | ||
| Blind rivet with countersunk head 6.4X14.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1043-13A . | ||
| As an alternative to restoring surfaces with body solder. ↓ Apply basic body filler. |
AR60.00-P-0031-01LWG . | ||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A . | ||
| Basic body filler | *BR00.45-Z-1057-07A . | ||
| 6 | Clean welds and sheet metal flanges | Round wire brush |
|
| 7 | Remove spark protection blankets | ||
| 8 | Clean repair area | Wet/dry vacuum cleaner |
|
| 9 | Prime repair area using primer filler Notes on paintwork repairs | AH98.00-P-9408-02A . | |
| 10 | Seal seam following repairs | AR97.10-P-4000LWE . | |
| 11 | Paint repair areas and adjacent surfaces Notes on paintwork repairs | AH98.00-P-9408-02A . | |
| 12 | Add cavity preserving agent | AR97.20-P-1500LWE . | |
| 13 | Install all detachable body components in area to be repaired |
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 213.0/1 | ||
|---|---|---|---|---|
| BE60.00-P-1009-01GA | Rear door to side section, bottom | Dimension "I" | mm | 3, 3 (±0, 5) |
| For picture, see | AR60.00-P-0700-01LWE . | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 213.0/1 | ||
|---|---|---|---|---|
| BE60.00-P-1011-01GA | Trunk lid to fender at rear, top | Dimension "K" | mm | 3, 3 (±0, 8) |
| For picture, see | AR60.00-P-0700-01LWE . | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 213.0/1 | ||
|---|---|---|---|---|
| BE60.00-P-1014-01GA | Rear sidewall to taillamp | Dimension "N" | mm | 1 (±0, 7) |
| For picture, see | AR60.00-P-0700-01LWE . | |||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1012-07A | Primer stick | A 000 986 27 50 |
| BR00.45-Z-1035-13A | Blind rivet 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | A 000 991 76 32 |
| BR00.45-Z-1043-13A | Blind rivet with countersunk head 6.4X14.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN) | A 000 991 82 32 |
| BR00.45-Z-1057-07A | Basic body filler | A 012 989 29 71 |
| BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 012 989 17 71 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |