LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2016 >> Metris Van Cargo >> Repair and Diagnosis >> General Information >> OEM General Information >> Collision - General Body Information - 447 Chassis >> Body Repair General Information And Body Dimensions >> Perform Diagnosis On Front Longitudinal Member After Accident - Ar60.00-S-1106EG

Perform Diagnosis On Front Longitudinal Member After Accident - Ar60.00-S-1106EG

Model 447, 448 with engine 274 

G16483100Courtesy of MERCEDES-BENZ USA
G16483101Courtesy of MERCEDES-BENZ USA
G16483102Courtesy of MERCEDES-BENZ USA
G16483103Courtesy of MERCEDES-BENZ USA
REMOVING Remove     
1 Remove expansion reservoir IMPORTANT Do not disconnect lines from expansion reservoir. AR20.30-S-4950E
2 Remove air filter housing   AR09.10-S-1150EG
3 Drain coolant   AR20.00-S-1140E
4 Remove hose (1)    
5 Remove charge air hose at engine charge air duct downstream of charge air cooler   AR09.41-S-8625EG
6 Remove seam seal on inside of longitudinal members in areas A, B    
INSPECT Check     
7 Check longitudinal member in areas X, Y on all sides for visible deformation IMPORTANT If visible deformation is present, replace complete longitudinal member.  
MEASURING Measure     
8 Measure distance and compare at points of dimensions (a, b, c, d) Dimension for right front longitudinal member to left front longitudinal member *BE60.00-Z-1005-02KOE 
    Dimension for attachment point of right front integral carrier to attachment point of left front integral carrier *BE60.00-Z-1004-02KOE 
    Dimension for attachment point of right front integral carrier to attachment point of left rear integral carrier *BE60.00-Z-1003-02KOE 
    Dimension for attachment point of left front integral carrier to attachment point of right rear integral carrier *BE60.00-Z-1002-02KOE 
    Dimension for attachment point of front integral carrier to attachment point of rear integral carrier *BE60.00-Z-1001-02KOE 
    SPECIAL TOOL Adapter kit Fig 3
    SPECIAL TOOL Connecting pieces Fig 4
    SPECIAL TOOL Telescopic measuring rod Fig 2
    SPECIAL TOOL Telescopic measuring rod Fig 1
INSTALLING Install     
9 Apply seam seal on inside of longitudinal members in areas A, B   AR97.10-S-4000E
10 Remove charge air hose at engine charge air duct downstream of charge air cooler   AR09.41-S-8625EG
11 Install hose (1)    
12 Pour in coolant   AR20.00-S-1140E
13 Install air filter housing   AR09.10-S-1150EG
14 Attaching expansion reservoir   AR20.30-S-4950E
CHECK VALUES FOR FRONT LONGITUDINAL MEMBER

Number Designation Model 447, 448
BE60.00-Z-1001-02KOE Dimension for attachment point of front integral carrier to attachment point of rear integral carrier Dimension a mm 817 (± 1, 5)
CHECK VALUES FOR FRONT LONGITUDINAL MEMBER

Number Designation Model 447, 448
BE60.00-Z-1002-02KOE Dimension for attachment point of left front integral carrier to attachment point of right rear integral carrier Dimension b mm 1236 (± 1, 5)
CHECK VALUES FOR FRONT LONGITUDINAL MEMBER

Number Designation Model 447, 448
BE60.00-Z-1003-02KOE Dimension for attachment point of right front integral carrier to attachment point of left rear integral carrier Dimension b mm 1236 (± 1, 5)
CHECK VALUES FOR FRONT LONGITUDINAL MEMBER

Number Designation Model 447, 448
BE60.00-Z-1004-02KOE Dimension for attachment point of right front integral carrier to attachment point of left front integral carrier Dimension c mm 942, 5 (± 1, 5)
CHECK VALUES FOR FRONT LONGITUDINAL MEMBER

Number Designation Model 447, 448
BE60.00-Z-1005-02KOE Dimension for right front longitudinal member to left front longitudinal member Dimension d mm 877, 5 (± 1, 5)
Fig 1: Identifying Telescopic Measuring Rod (124 589 01 19 00)
G07279173Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Telescopic Measuring Rod (124 589 02 19 00)
G07279174Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Adapter Kit (447 589 03 63 00)
G16483106Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Connecting Pieces (124 589 08 63 00)
G07279177Courtesy of MERCEDES-BENZ USA