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Home >> Mercedes Benz >> 2016 >> Metris Van Cargo >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine -- Cooling System -- 447 Chassis >> Testing & Repair >> Drain Coolant, Fill Up And Check Cooling System For Leaks - AR20.00-S-1140E

Drain Coolant, Fill Up And Check Cooling System For Leaks - AR20.00-S-1140E

Model 447 with engine 274, 622.9, 651 

Model 448 with engine 274 

MODIFICATION NOTES

25.09.2022 Coolant Engine 622.951 except code H12 (Auxiliary water heater) BF20.00-Z-1001-01KOA
25.09.2022 Coolant Engine 622.951 with code H12 (Auxiliary water heater) BF20.00-Z-1001-01KOA
25.09.2022 Coolant Engine 651.950 except code H12 (Auxiliary water heater) BF20.00-Z-1001-01KOA
25.09.2022 Coolant Engine 651.950 with code H12 (Auxiliary water heater) BF20.00-Z-1001-01KOA
25.09.2022 Coolant   BF20.00-Z-1001-01KOK
29.09.2022 SI document reference added. Operation step 12  
24.10.2022 SI reference updated. Operation step 12  

Shown with ENGINE 651 

G16481943Courtesy of MERCEDES-BENZ USA

Shown with engine 622 

G16481944Courtesy of MERCEDES-BENZ USA
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the overpressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A 
Notice  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
Notice  Notes on coolant   AH20.00-P-2080-01KOA 
  Notes on coolant level   AH20.00-P-1142-01CW 
  Drain off     
1 Remove cap of the coolant expansion reservoir. IMPORTANT Turn cap of coolant expansion reservoir counterclockwise through half a revolution, release overpressure, and then remove cap.  
2 Remove front lower engine compartment lining.   AR61.20-S-1105E
3 Attach drain hose to drain valve (1). Model 447 with engine 274, 651
Model 448 with engine 274
IMPORTANT Use drain hose of SPECIAL TOOL vacuum-type cooling system filler.
SPECIAL TOOL Cooler vacuum filling device
Fig 2
  Drain off     
4 Open drain valve (1) and drain off coolant. Model 447 with engine 274, 651
Model 448 with engine 274
SPECIAL TOOL Cooler vacuum filling device
Fig 2
5 Close drain valve (1). Model 447 with engine 274, 651
Model 448 with engine 274
IMPORTANT Position suitable receptacle under coolant hose (3).
TORQUE SPECIFICATION Drain screw at cooler (reference value)
*BA20.20-Z-1001-01KOB 
6 Remove drain hose. Model 447 with engine 274, 651
Model 448 with engine 274
 
7 Clamp off coolant hose (3) on coolant thermostat housing. Model 447 with engine 622.9
IMPORTANTCommercially available devices/tools 
Pinch-off pliers
 
8 Release clamp (2) and move. Model 447 with engine 622.9
IMPORTANTCommercially available devices/tools 
Hose clamp pliers with wire cable
 
9 Remove coolant hose (3) from coolant thermostat housing. Model 447 with engine 622.9
IMPORTANT When doing so, catch coolant with suitable container.
 
10 Remove pinch-off pliers from coolant hose (3). Model 447 with engine 622.9
IMPORTANT When doing so, catch coolant with suitable container.
 
11 Attach coolant hose (3) to coolant thermostat housing. Model 447 with engine 622.9
IMPORTANTCommercially available devices/tools 
Hose clamp pliers with wire cable
IMPORTANT Position clamp (2) correctly again.
Check clamp (2) for damage.
If damage is present:

Replace clamp (2).
 
  Pour in     
12 Pour in coolant and bleed engine cooling system.   AR20.00-S-1142-04E 
REFER TO DESCRIPTION & OPERATION Service Information: Information on using coolant   SI20.00-Z-0017A 
    FLUID SPECIFICATION Model 447, 448 with engine 274 *BF20.00-Z-1001-01KOK 
    Coolant
FLUID SPECIFICATION MODEL 447 with ENGINE 622, 651
Coolant
*BF20.00-Z-1001-01KOA 
    SPECIAL TOOL Test cap Fig 1
    SPECIAL TOOL Cooler vacuum filling device Fig 2
INSPECT Check     
13 Check engine cooling system for leak tightness.   AR20.00-S-1010E 
COOLER, COOLANT HOSES, COOLANT LINES

Number Designation Engine 274 in model 448 Engine 274, 651 in model 447
BA20.20-Z-1001-01KOB Drain screw at cooler (reference value) Nm 3
ENGINE COOLING

Number Designation Engine 622.951 except code H12 (Auxiliary hot-water heater) Engine 622.951 with code H12 (Auxiliary hot-water heater)
BF20.00-Z-1001-01KOA Coolant Total filling capacity Liter ≈10, 7 ≈13, 7
Anti-corrosion agent/antifreeze down to -37°C Liter ≈5, 4 ≈6, 9
Corrosion/antifreeze down to -45°C Liter ≈5, 9 ≈7, 5
Specification BB00.40-P-0310-01A BB00.40-P-0310-01A
Specification BB00.40-P-0325-06A BB00.40-P-0325-06A
Specification BB00.40-P-0326-06A BB00.40-P-0326-06A
Specification - -
ENGINE COOLING

Number Designation Engine 651.950 except code H12 (Auxiliary hot-water heater) Engine 651.950 with code H12 (Auxiliary hot-water heater)
BF20.00-Z-1001-01KOA Coolant Total filling capacity Liter ≈10, 4 ≈13, 4
Anti-corrosion agent/antifreeze down to -37°C Liter ≈5, 2 ≈6, 7
Corrosion/antifreeze down to -45°C Liter ≈5, 7 ≈7, 4
Specification BB00.40-P-0310-01A BB00.40-P-0310-01A
Specification BB00.40-P-0325-06A BB00.40-P-0325-06A
Specification BB00.40-P-0326-06A BB00.40-P-0326-06A
Specification - -
ENGINE COOLING

Number Designation Engine 274 in model 447, 448
BF20.00-Z-1001-01KOK Coolant Total filling capacity Liter ≈10, 4
Anti-corrosion agent/antifreeze down to -37°C Liter ≈5, 2
Corrosion/antifreeze down to -45°C Liter ≈5, 7
Specification BB00.40-P-0310-01A
Specification BB00.40-P-0325-06A
Specification BB00.40-P-0326-06A
Fig 1: Identifying Test Cap (210 589 00 91 00)
G09981975Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Cooler Vacuum Filling Device (285 589 00 21 00)
G09981978Courtesy of MERCEDES-BENZ USA