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Home >> Mercedes Benz >> 2016 >> Metris Van Cargo >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine -- Cooling System -- 447 Chassis >> Testing & Repair >> Remove/Install Expansion Reservoir - AR20.30-S-4950E

Remove/Install Expansion Reservoir - AR20.30-S-4950E

Model 447 with engine 274, 622, 651 

Model 448 with engine 274 

MODIFICATION NOTES

28.11.2020 Document reference replaced. Operation steps 2, 8  
25.09.2022 Coolant Engine 622.951 except code H12 (Auxiliary water heater) BF20.00-Z-1001-01KOA
25.09.2022 Coolant Engine 622.951 except code H12 (hot water additional heating) BF20.00-Z-1001-01KOA
25.09.2022 Coolant Engine 622.951 with code H12 (Auxiliary water heater) BF20.00-Z-1001-01KOA
25.09.2022 Coolant Motor 622.951 with Code H12 (Auxiliary water heating) BF20.00-Z-1001-01KOA
25.09.2022 Coolant Engine 651.950 except code H12 (Auxiliary water heater) BF20.00-Z-1001-01KOA
25.09.2022 Coolant Engine 651.950 except code H12 (hot water additional heating) BF20.00-Z-1001-01KOA
25.09.2022 Coolant Engine 651.950 with code H12 (Auxiliary water heater) BF20.00-Z-1001-01KOA
25.09.2022 Coolant Motor 651.950 with Code H12 (Auxiliary water heating) BF20.00-Z-1001-01KOA
25.09.2022 Coolant   BF20.00-Z-1001-01KOK

Shown with ENGINE 651 

G16481966Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the overpressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A 
Notice  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
Notice  Notes on coolant   AH20.00-P-2080-01KOA 
  Notes on coolant level   AH20.00-P-1142-01CW 
REMOVINGINSTALLING Remove/install     
1 Remove cap at coolant expansion reservoir (1). IMPORTANT Turn cap of coolant expansion reservoir (1) by half a turn counterclockwise, release overpressure, then remove cap.
INSTALLATION IMPORTANT Only install cap after engine cooling system leak test.
 
2 Suction off coolant from coolant expansion reservoir (1).    
REFER TO COMPONENT MODIFICATIONS Coolant changed Model 447.### ## as of 001495 with engine 274, 622, 651 BT20.00-S-0001-01A 
    FLUID SPECIFICATION Engines 622, 651
Coolant
*BF20.00-Z-1001-01KOA 
    FLUID SPECIFICATION ENGINE 274
Coolant
*BF20.00-Z-1001-01KOK 
    SPECIAL TOOL Hand pump Fig 1
3 Remove return hose (2). IMPORTANT To do this unfasten safety clip and detach return hose (2).
INSTALLATION IMPORTANT Moisten sealing ring of return hose (2) with lubricant.
INSTALLATION IMPORTANT Check sealing ring for damage.
 
    Lubricant, rubber assembly 1 L
If damage is present:

Replace sealing ring.
*BR00.45-Z-1010-06A 
4 Remove hose (3). IMPORTANT ENGINE 274
To do this, unfasten clamp and remove hose (3).
IMPORTANT Engines 622, 651
To do this, unfasten safety clip and remove hose (3).
INSTALLATION IMPORTANT Check clamp for damage.
If damage is present:

Replace clamp.
 
5 Disconnect electrical connector (5).    
6 Remove coolant expansion reservoir (1). IMPORTANT For this purpose, unscrew screws (4) and remove coolant expansion reservoir (1) upwards.  
7 Install in the reverse order.    
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
8 Purge engine cooling system.   AR20.00-S-1142-06E 
REFER TO COMPONENT MODIFICATIONS Coolant changed Model 447.### ## as of 001495 with engine 274, 622, 651 BT20.00-S-0001-01A 
INSPECT Check     
9 Check engine cooling system for leak tightness.   AR20.00-S-1010E 
ENGINE COOLING

Number Designation Engine 622.851 except code H12 (Auxiliary hot-water heater) Engine 622.851 with code H12 (Auxiliary hot-water heater)
BF20.00-Z-1001-01KOA Coolant Total filling capacity Liter ≈10, 0 ≈13, 0
Anti-corrosion agent/antifreeze down to -37°C Liter ≈5, 0 ≈6, 5
Corrosion/antifreeze down to -45°C Liter ≈5, 5 ≈7, 25
Specification BB00.40-P-0310-01A BB00.40-P-0310-01A
Specification BB00.40-P-0325-06A BB00.40-P-0325-06A
Specification BB00.40-P-0326-06A BB00.40-P-0326-06A
Specification - -
ENGINE COOLING

Number Designation Engine 622.951 except code H12 (Auxiliary hot-water heater) Engine 622.951 with code H12 (Auxiliary hot-water heater)
BF20.00-Z-1001-01KOA Coolant Total filling capacity Liter ≈10, 7 ≈13, 7
Anti-corrosion agent/antifreeze down to -37°C Liter ≈5, 4 ≈6, 9
Corrosion/antifreeze down to -45°C Liter ≈5, 9 ≈7, 5
Specification BB00.40-P-0310-01A BB00.40-P-0310-01A
Specification BB00.40-P-0325-06A BB00.40-P-0325-06A
Specification BB00.40-P-0326-06A BB00.40-P-0326-06A
Specification - -
ENGINE COOLING

Number Designation Engine 651.950 except code H12 (Auxiliary hot-water heater) Engine 651.950 with code H12 (Auxiliary hot-water heater)
BF20.00-Z-1001-01KOA Coolant Total filling capacity Liter ≈10, 4 ≈13, 4
Anti-corrosion agent/antifreeze down to -37°C Liter ≈5, 2 ≈6, 7
Corrosion/antifreeze down to -45°C Liter ≈5, 7 ≈7, 4
Specification BB00.40-P-0310-01A BB00.40-P-0310-01A
Specification BB00.40-P-0325-06A BB00.40-P-0325-06A
Specification BB00.40-P-0326-06A BB00.40-P-0326-06A
Specification - -
ENGINE COOLING

Number Designation Engine 274 in model 447, 448
BF20.00-Z-1001-01KOK Coolant Total filling capacity Liter ≈10, 4
Anti-corrosion agent/antifreeze down to -37°C Liter ≈5, 2
Corrosion/antifreeze down to -45°C Liter ≈5, 7
Specification BB00.40-P-0310-01A
Specification BB00.40-P-0325-06A
Specification BB00.40-P-0326-06A
Fig 1: Identifying Hand Pump (210 589 00 71 00)
G07742725Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1010-06A Lubricant, rubber assembly 1 L A 000 989 03 67