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Home >> Mercedes Benz >> 2016 >> Metris Van Cargo >> Repair and Diagnosis >> Body & Frame >> Windows >> Doors (1 Of 3) -- 447 Chassis >> Testing & Repair >> Disassemble/Assemble Rear-End Door (Right Door Wing) - AR72.20-S-2411E

Disassemble/Assemble Rear-End Door (Right Door Wing) - AR72.20-S-2411E

Model 447.6/7 

G16488378Courtesy of MERCEDES-BENZ USA

Shown On vehicle With Code W78 (Window in liftgate/rear-end door with wipe/wash system) 

REMOVING Remove     
1 Remove rear-end door (1) Model 447.6/7 with code W50 (Rear-end door, double-wing, 180 degrees without window)
Model 447.6/7 with code W54 (2-wing rear-end door, 270 degrees)
If necessary.
AR72.20-S-1901E 
DISASSEMBLINGASSEMBLING Disassemble/assemble     
2 Remove door paneling from rear door (1)   AR72.20-S-6615E 
3 Remove door foil from rear-end door (1) IMPORTANTAssembly:  Ensure that cavity preservation is sufficient.
If the rear door (1) is replaced or repaired:

Perform hollow cavity preservation on rear-end door (1).
AR72.20-S-4100E 
      AR97.20-S-1500E
4 Remove right rear-end door wiper motor (M6/11)   AR82.30-S-6551E
5 Remove right upper lock (7)   AR72.40-S-4434E 
6 Remove right bottom lock (13)   AR72.40-S-4437E 
7 Remove rear-end door lock (3)   AR72.20-S-4055E 
8 Remove rear window (2) Model 447.6/7 with code W78 (Window in liftgate/rear-end door with wiper/washer system) AR67.20-S-5145EE
9 Remove passage (5) and wiring harness (4) SPECIAL TOOL Mounting wedge Fig 1
10 Remove guide wedge (6)    
11 Remove outer door handle on rear-end door (1) Model 447.6/7 with code W50 (Rear-end door, double-wing, 180 degrees without window)
Model 447.6/7 with code W54 (2-wing rear-end door, 270 degrees)
AR72.20-S-2420E 
12 Remove seal (8)    
13 Loosen bolt (10) and remove bearing bracket (9)    
14 Drill rivet out of strip (12) and remove strip (12)
General information on riveting
  AH60.00-P-0003-01N
15 Remove guide (11)    
16 Remove door retaining strap from rear-end door (1) TORQUE SPECIFICATION Bracket, door arrester to door *BA72.20-Z-1010-01KOJ 
17 Remove door holder (magnetic) from rear-end door (1) Model 447.6/7 with code W54 (2-wing rear-end door, 270 degrees) AR72.20-S-2792E 
18 Drill out rivet on mounting rail for door holder (magnetic) and remove mounting rail from rear-end door (1)
General information on riveting
  AH60.00-P-0003-01N
19 Remove hinges from rear-end door (1) Model 447.6/7 with code W50 (Rear-end door, double-wing, 180 degrees without window)
Model 447.6/7 with code W54 (2-wing rear-end door, 270 degrees)
If rear-end door (1) is removed.
AR72.20-S-2650E 
20 Heat model badge with hot air blower and remove If installed.
Attach model badge to rear-end door (1)
INSTALLATION IMPORTANT Replace model badge.
AR72.15-S-0001E 
21 Remove all cable ducts, retaining clips and clamps from rear-end door (1)    
22 Assemble in the reverse order    
INSTALLING Install     
23 Install rear-end door (1) Model 447.6/7 with code W50 (Rear-end door, double-wing, 180 degrees without window)
Model 447.6/7 with code W54 (2-wing rear-end door, 270 degrees)
If rear-end door (1) is removed.
AR72.20-S-1901E 
INSPECT Check     
24 Check electrical consumers on rear-end door (1) for proper function    
REAR-END DOOR

Number Designation Model 447.6/7 with code W54 Model 447.6/7 with code W50
BA72.20-Z-1010-01KOJ Bracket, door arrester to door Nm 23 23
Fig 1: Identifying Mounting Wedge (110 589 03 59 00)
G07079389Courtesy of MERCEDES-BENZ USA