Remove/Install Rear-End Door - AR72.20-S-1901E

Model 447.6/7 

With Code W50 (Rear-end door, double-wing, 180 degrees without window) 

Model 447.6/7 

With Code W54 (2-wing rear-end door, 270 degrees) 

Shown On vehicle With Code W54 (Rear-end doors, two-wing, opening to side wall) 

Courtesy of MERCEDES-BENZ USA

Courtesy of MERCEDES-BENZ USA

Shown On vehicle With Code W54 (Rear-end doors, two-wing, opening to side wall) 

	Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.	No parts of the body or limbs should be within the operating area when the components are moving.	AS00.00-Z-0011-01A
Notice	Notes on carrying out repair work in the vehicle interior		AH68.00-D-0001-01KOS
	Remove/install
1	Remove passage (3) from body	When removing right rear-end door (1). Mounting wedge	Fig 1
2	Disconnect windshield washer hose (4) from separating point	Model 447.6/7 with code W50 (Rear-end door, double-wing, 180 degrees without window) with code W78 (Window in tailgate or hinged rear door with wipe/wash system) Model 447.6/7 with code W54 (2-wing rear-end door, 270 degrees) with code W78 (Window in tailgate or hinged rear door with wipe/wash system) When removing right rear-end door (1).
3	Disconnect electrical connector (5)	When removing right rear-end door (1). The number of electrical connectors varies according to vehicle equipment.
4	Disconnect electrical connector (6)	When removing left rear-end door (2). The number of electrical connectors varies according to vehicle equipment.
5	Remove passage (9) from body	When removing left rear-end door (2). Mounting wedge	Fig 1
6	Guide electrical wiring harness (8) out of corner pillar (7)	When removing left rear-end door (2).
7	Unhook door check strap (10) from body at corresponding side of vehicle	Model 447.6/7 with code W54 (2-wing rear-end door, 270 degrees)
8	Mark assembly position of right rear-end door (1) or left rear-end door (2) in relation to corresponding upper hinge (12) and lower hinge (14)
9	Unscrew bolts (11) on corresponding side of vehicle from upper hinge (12)	Helper required. Bolt, hinge to rear-end door	*BA72.20-Z-1002-01KOJ
10	Unscrew bolts (13) from lower hinge (14) and remove right rear-end door (1) or left rear-end door (2)	Helper required. Bolt, hinge to rear-end door	*BA72.20-Z-1002-01KOJ
11	Disassemble right rear-end door (1)	If necessary.	AR72.20-S-2411E
12	Assemble left rear-end door (2)	If necessary.	AR72.20-S-2401E
13	Install in the reverse order
	Check
14	Check gap dimensions and right rear-end door (1), adjust if necessary	When removing right rear-end door (1).	AR72.20-S-1032E
15	Check gap dimensions and left rear-end door (2), adjust if necessary	When removing left rear-end door (2).	AR72.20-S-1032E
16	Check all electrical consumers of right rear-end door (1) for proper function	When removing right rear-end door (1).
17	Check all electrical consumers of left rear-end door (2) for proper function	When removing left rear-end door (2).

Fig 1: Identifying Mounting Wedge (110 589 03 59 00)

Courtesy of MERCEDES-BENZ USA