Side Wall Paneling Up To Sliding Door Guide Rail Replacement - Ar63.10-S-5815E
Model 447.601/603/605
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
Left side of vehicle
Model 447.601/603/605
with code W29 (Window fixed behind)
Right side of vehicle
Model 447.701/703/705
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
with code ZK4 (Mixto)
Left side of vehicle
Model 447.701/703/705
with code W29 (Window fixed behind)
with code ZK4 (Mixto)
Right side of vehicle
Model 447.811/813/815
Right side of vehicle
Model 447.811/813/815
with code T19 (Sliding door left)
Left side of vehicle
Model 448.705
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
Left side of vehicle
Model 448.705
with code W29 (Window fixed behind)
Right side of vehicle
Model 448.813/815
Right side of vehicle
Model 448.813/815
with code T19 (Sliding door left)
Left side of vehicle
Illustration of left side of vehicle
| Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. Model 447 with Motor 780 |
AS00.00-Z-0035-01A | |
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment | Model 447 with Motor 780 | AH00.00-Z-0300-01A |
| Notice | Special instructions for lifting and supporting vehicle | AH00.60-S-0100-01KOA | |
| Notice | General information on body repair | AH60.00-P-0001-01KOA | |
| Notice | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | |
| Notice | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | |
| General information on riveting | AH60.00-P-0003-01N | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with welding protection blankets. | ||
| 3 | Remove soundproofing. | AR60.00-S-1752E | |
| 4 | Remove sidewall paneling (1) up to sliding door guide rail. | Model 447.603/703/813 Model 448.813 | AR63.10-S-5815-01E |
| Model 447.601/701/811 | AR63.10-S-5815-01EA | ||
| Model 447.605/705/815 model 448.705/815 | AR63.10-S-5815-01EB | ||
| 000 588 15 84 00 Heat gun | Body power jigsaw Rotary wire brush Hand drill Wet and dry vacuum cleaner |
WS54.00-P-0125B | |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 5 | Prepare sidewall paneling (1) up to sliding door guide rail. | Model 447.603/703/813 Model 448.813 | AR63.10-S-5815-02E |
| Modele 447.601/701/811 | AR63.10-S-5815-02EA | ||
| Model 447.605/705/815 model 448.705/815 | AR63.10-S-5815-02EB | ||
| 000 588 13 84 00 Welder | Hand drill Clamping pliers (Standard) Rotary wire brush Wet and dry vacuum cleaner |
WS60.00-P-0437K | |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 6 | Mark hole for the end stop of the magnetic door holder. | Model 447.6/7 with code W54 (Double-wing rear-end door, 270 degrees) Graduated drill Wet and dry vacuum cleaner |
AR63.10-S-0126-04E |
| Install | |||
| 7 | Install and weld in sidewall paneling (1) up to sliding door guide rail. | Model 447.603/703/813 Model 448.813 | AR63.10-S-5815-03E |
| Model 447.601/701/811 | AR63.10-S-5815-03EA | ||
| Model 447.605/705/815 model 448.705/815 | AR63.10-S-5815-03EB | ||
| 000 588 12 84 00 Welder | WS00.00-P-0318K | ||
| 000 588 13 84 00 Welder | Hand drill Blind riveting tool (setting force > 19 kN) Squeeze gun Angle grinder Rotary wire brush Wet and dry vacuum cleaner |
WS60.00-P-0437K | |
| *BE60.00-Z-1006-01KOJ | |||
| *BE60.00-Z-1007-01KOJ | |||
| *BE60.00-Z-1008-01KOJ | |||
| *BE60.00-Z-1009-01KOJ | |||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Seam seal 300 ml in black or white | *BR00.45-Z-1003-01A | ||
| Adhesive kit, body, 2-component adhesive | *BR00.45-Z-1092-02A | ||
| Blind rivet nut M5 | *BR00.45-Z-1039-13A | ||
| Fig 1 | |||
| 8 | Clean weld joints and sheet metal flanges with rotary wire brush. | ||
| 9 | Remove welding protection blankets. | ||
| 10 | Install respective mounting bolt. | AR63.10-S-0100-05E | |
| Thread locking adhesive, Loctite 241 | *BR00.45-Z-1001-02A | ||
| *BA63.10-Z-1001-01KOA | |||
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 11 | Prime repair area with a primer filler. | ||
| Notice | Notes on paintwork repairs | See guidelines for paint technology in the workshop portal. |
AH98.00-P-9408-02A |
| 12 | Seal seam after repair. | AR97.10-S-4000E | |
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 13 | Paint repair area and adjacent surfaces. | ||
| Notice | Notes on paintwork repairs | See guidelines for paint technology in the workshop portal. |
AH98.00-P-9408-02A |
| 14 | Supplement cavity preservation. | AR97.20-S-1500E | |
| 15 | Install soundproofing. | AR60.00-S-1752E | |
| 16 | Install dowels for the mounting rail of the longitudinal member panel. | Model 447, 448.8 with code CN1 (Exterior door sill) |
AR88.80-S-6005-01CH |
| Primer Teroson 150 (Terokal 150) | *BR00.45-Z-1179-02A | ||
| Teroson PU 6800 adhesive | *BR00.45-Z-1147-02A | ||
| 17 | Install detachable parts in the area of the repair point. |
ADJUST GAP DIMENSIONS
| Number | Designation | Model 447, 448 except code W64, W65, W68 | Model 447, 448 with code W64, W65, W68 | |||
|---|---|---|---|---|---|---|
| BE60.00-Z-1006-01KOJ | Adjust gap dimensions | Sliding door to roof frame | Dimension "FA" | mm | 4, 5 (±1, 4) | 4, 5 (±1, 4) |
| Sliding door to sidewall | Dimension "FB" | mm | 4 (+1, 2/-0, 8) | 4 (+1, 2/-0, 8) | ||
| Glass pane in sliding door, all-round | Dimension "FC" | mm | 3 | 3 | ||
| For picture, see | AR60.00-S-0700-01E | AR60.00-S-0700-01E | ||||
ADJUST GAP DIMENSIONS
| Number | Designation | Model 447, 448 except code W64, W65, W68 | Model 447, 448 with code W64, W65, W68 | |||
|---|---|---|---|---|---|---|
| BE60.00-Z-1007-01KOJ | Adjust gap dimensions | Sidewall to liftgate | Dimension "GA" | mm | - | 4, 5 (+1, 5/-0, 2) |
| Sidewall to cover on guide rail of sliding door | Dimension "GB" | mm | 1, 5 (±0, 8) | 1, 5 (±0, 8) | ||
| Side wall to fuel filler flap | Dimension "GC" | mm | 4, 5 (±1) | 4, 5 (±1) | ||
| Glass pane in sidewall at front, all-round | Dimension "GD" | mm | 3 | 3 | ||
| Side wall to tail lamp | Dimension "GE" | mm | 1, 2 (±0, 5) | 1, 2 (±0, 5) | ||
| Glass pane in sidewall at rear, all-round | Dimension "GF" | mm | 3 | 3 | ||
| For picture, see | AR60.00-S-0700-01E | AR60.00-S-0700-01E | ||||
ADJUST GAP DIMENSIONS
| Number | Designation | Model 447, 448 except code W64, W65, W68 | Model 447, 448 with code W64, W65, W68 | |||
|---|---|---|---|---|---|---|
| BE60.00-Z-1008-01KOJ | Adjust gap dimensions | Rear window in liftgate, all-round | Dimension "HA" | mm | - | 4 (±1) |
| Folding rear window in liftgate, all-round | Dimension "HB" | mm | - | 4 (±1) | ||
| Liftgate to taillamp | Dimension "HC" | mm | - | 4, 5 (±1) | ||
| Liftgate to bumper at side | Dimension "HD" | mm | - | 4 (±1) | ||
| Liftgate to bumper at bottom | Dimension "HE" | mm | - | 6 (±1, 5) | ||
| Liftgate to roof frame | Dimension "HF" | mm | - | 5, 5 (±1) | ||
| For picture, see | - | AR60.00-S-0700-01E | ||||
ADJUST GAP DIMENSIONS
| Number | Designation | Model 447, 448 except code W64, W65, W68 | Model 447, 448 with code W64, W65, W68 | |||
|---|---|---|---|---|---|---|
| BE60.00-Z-1009-01KOJ | Adjust gap dimensions | Left rear-end door to right rear-end door | Dimension "IA" | mm | 6 (±1) | - |
| Rear-end door to bumper at side | Dimension "IB" | mm | 4, 5 (±1) | - | ||
| Rear-end door to bumper at bottom | Dimension "IC" | mm | 6 (±1, 5) | - | ||
| Rear-end door to tail lamp | Dimension "ID" | mm | 6, 4 (±1) | - | ||
| Rear-end door to cover over taillamp | Dimension "IE" | mm | 6, 4 (±1) | - | ||
| Rear-end door to roof frame | Dimension "IF" | mm | 7 (±1, 5) | - | ||
| Rear window in rear-end door, all-round | Dimension "IG" | mm | 4 (±1) | - | ||
| For picture, see | AR60.00-S-0700-01E | - | ||||
SIDE WALL
| Number | Designation | Model 447, 448 | |
|---|---|---|---|
| BA63.10-Z-1001-01KOA | Mounting bolt to sidewall | Nm | 6 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-02A | Thread locking adhesive, Loctite 241 | A 002 989 94 71 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1003-01A | Seam seal 300 ml in black or white | A 005 989 63 20 |
| BR00.45-Z-1039-13A | Blind rivet nut M5 | N 000000 007333 |
| BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 012 989 17 71 |
| BR00.45-Z-1147-02A | Teroson PU 6800 adhesive | A 000 989 15 02 09 |
| BR00.45-Z-1179-02A | Primer Teroson 150 (Terokal 150) | Henkel AG & Co. KGaA http://www.loctite.de |