Side Wall Paneling Up To Sliding Door Guide Rail Installation - Ar63.10-S-5815-03EB

Model 447.605 

with code T19 (Sliding door left) 

with code W29 (Window fixed behind) 

Left side of vehicle 

Model 447.605 

with code W29 (Window fixed behind) 

Right side of vehicle 

Model 447.705 

with code T19 (Sliding door left) 

with code W29 (Window fixed behind) 

with code ZK4 (Mixto) 

Left side of vehicle 

Model 447.705 

with code W29 (Window fixed behind) 

with code ZK4 (Mixto) 

Right side of vehicle 

Model 447.815 

Right side of vehicle 

Model 447.815 

with code T19 (Sliding door left) 

Left side of vehicle 

Model 448.705 

with code T19 (Sliding door left) 

with code W29 (Window fixed behind) 

Left side of vehicle 

Model 448.705 

with code W29 (Window fixed behind) 

Right side of vehicle 

Model 448.815 

Right side of vehicle 

Model 448.815 

with code T19 (Sliding door left) 

Left side of vehicle 

28.10.2021

Method extended.

Operation steps 24 up to 27

Number	Designation				Model 447, 448 except code W64, W65, W68	Model 447, 448 with code W64, W65, W68
BE60.00-Z-1006-01KOJ	Adjust gap dimensions	Sliding door to roof frame	Dimension "FA"	mm	4, 5 (±1, 4)	4, 5 (±1, 4)
		Sliding door to sidewall	Dimension "FB"	mm	4 (+1, 2/-0, 8)	4 (+1, 2/-0, 8)
		Glass pane in sliding door, all-round	Dimension "FC"	mm	3	3
			For picture, see		AR60.00-S-0700-01E	AR60.00-S-0700-01E

Number	Designation				Model 447, 448 except code W64, W65, W68	Model 447, 448 with code W64, W65, W68
BE60.00-Z-1007-01KOJ	Adjust gap dimensions	Sidewall to liftgate	Dimension "GA"	mm	-	4, 5 (+1, 5/-0, 2)
		Sidewall to cover on guide rail of sliding door	Dimension "GB"	mm	1, 5 (±0, 8)	1, 5 (±0, 8)
		Side wall to fuel filler flap	Dimension "GC"	mm	4, 5 (±1)	4, 5 (±1)
		Glass pane in sidewall at front, all-round	Dimension "GD"	mm	3	3
		Side wall to tail lamp	Dimension "GE"	mm	1, 2 (±0, 5)	1, 2 (±0, 5)
		Glass pane in sidewall at rear, all-round	Dimension "GF"	mm	3	3
			For picture, see		AR60.00-S-0700-01E	AR60.00-S-0700-01E

Number	Designation				Model 447, 448 except code W64, W65, W68	Model 447, 448 with code W64, W65, W68
BE60.00-Z-1008-01KOJ	Adjust gap dimensions	Rear window in liftgate, all-round	Dimension "HA"	mm	-	4 (±1)
		Folding rear window in liftgate, all-round	Dimension "HB"	mm	-	4 (±1)
		Liftgate to taillamp	Dimension "HC"	mm	-	4, 5 (±1)
		Liftgate to bumper at side	Dimension "HD"	mm	-	4 (±1)
		Liftgate to bumper at bottom	Dimension "HE"	mm	-	6 (±1, 5)
		Liftgate to roof frame	Dimension "HF"	mm	-	5, 5 (±1)
			For picture, see		-	AR60.00-S-0700-01E

Number	Designation				Model 447, 448 except code W64, W65, W68	Model 447, 448 with code W64, W65, W68
BE60.00-Z-1009-01KOJ	Adjust gap dimensions	Left rear-end door to right rear-end door	Dimension "IA"	mm	6 (±1)	-
		Rear-end door to bumper at side	Dimension "IB"	mm	4, 5 (±1)	-
		Rear-end door to bumper at bottom	Dimension "IC"	mm	6 (±1, 5)	-
		Rear-end door to tail lamp	Dimension "ID"	mm	6, 4 (±1)	-
		Rear-end door to cover over taillamp	Dimension "IE"	mm	6, 4 (±1)	-
		Rear-end door to roof frame	Dimension "IF"	mm	7 (±1, 5)	-
		Rear window in rear-end door, all-round	Dimension "IG"	mm	4 (±1)	-
			For picture, see		AR60.00-S-0700-01E	-

The following steps are shown on the left side of the vehicle and must be accomplished analogously on the right side in the event of damage.

1. Install side wall paneling (1), sliding door, liftgate or rear-end door, seal and lock striker and fit.
2. Check gaps using feeler gauge and adjust.

   Gap dimensions "FA", "FB"

   Gap dimensions "GA", "GC"

   Gap dimension "HF"

   Gap dimensions "IA", "IF"

3. Fix sidewall paneling (1) in place.
4. Remove sliding door, liftgate or rear-end door, seal and lock striker.

   Courtesy of MERCEDES-BENZ USA

5. Drill Ø 7.1 mm rivet holes in side wall paneling (1) at defined punch marks (area A).
6. Remove side wall paneling (1).
7. Deburr rivet hole on both sides.
8. Coat insides of riveted joint with zinc dust paint.

   Courtesy of MERCEDES-BENZ USA

9. Apply sealant to body.
10. Apply sealant to lock striker reinforcement (2) (area D).
11. Apply 2-component adhesive to body (areas B and C).

    Observe pretreatment of bonding surfaces (areas B and C). Refer to the manufacturer's information for the curing and working times of 2-component adhesive.

    Courtesy of MERCEDES-BENZ USA

12. Install side wall paneling (1) and fit.
13. Fix sidewall paneling (1) in place.
14. Side wall paneling (1) (areas E to H).
15. Drill side wall paneling (1) before inert gas welding (arrows).
16. Side wall paneling (1) (areas K to M).
17. Side wall paneling (1) (areas I and J).

    Inert gas weld in intervals and allow to cool down in between. Reduces heat distortion.

    Courtesy of MERCEDES-BENZ USA

18. Side wall paneling (1) (areas N and O).
19. Grind inert gas welds and inert gas spot welds down flat.
20. Clean weld joints.
21. Restore and smooth surfaces on sidewall paneling (1).
22. Remove shavings and drill chips.
23. Position blind rivet nut M5 (area P).

    Courtesy of MERCEDES-BENZ USA

    Shown on MODEL 447.811 

24. Models 447, 448.8 with code CN1 (exterior rocker panel) Position and align rail (X).
25. Models 447, 448.8 with code CN1 (exterior rocker panel) Transfer hole from rail (X) to body.

    Then remove rail (X).

26. Models 447, 448.8 with code CN1 (exterior rocker panel) Drill and center punch hole (arrow).

    Number of holes can vary depending on design.

27. Models 447, 448.8 with code CN1 (exterior rocker panel) Deburr holes and remove drill chips.